Non-Halogenated Solvents and Layer-by-Layer Blade-Coated Ternary Organic Solar Cells via Cascade Acceptor Adjusting Morphology and Crystallization to Reduce Energy Loss

The power conversion efficiency (PCE) of halogenated solvent spin-coated organic solar cells (OSCs) has been boosted to a high level (>18%) by developing efficient photovoltaic materials and precise morphological control. However, the PCE of OSCs prepared from non-halogenated solvents and with a scalable printing process is far behind, limited by tough morphology manipulation. Herein, we have fabricated ternary OSCs by using layer-by-layer (LBL) blade-coating and a non-halogenated solvent. The ternary OSCs based on the PM6:IT-M(1:0.2)/BTP-eC9 active layer are processed with the hydrocarbon solvent 1,2,4-trimethylbenzene with no need of any additives and post-treatment. The vertical donor/acceptor distribution is optimized by LBL blade-coating within the PM6:IT-M(1:0.2)/BTP-eC9 active layer. The cascade acceptor IT-M blended in PM6 not only attenuates the damage of BTP-eC9 to the PM6 crystallization, leading to a dense nanofiber-like morphology, but also prefers to reside between PM6 and BTP-eC9 to form a cascade energy level alignment for a fast charge-transfer process. Finally, the improved morphology and crystallization lead to a reduced molecular recombination, low energy loss, and high open-circuit voltage. The prepared non-halogenated solvent and LBL blade-coated OSCs achieve a PCE of 17.16%. The work provides an approach to fabricate hydrocarbon solvent-processed high-performance OSCs by employing LBL blade-coating and a ternary strategy.