Phosphor-Enhanced, Visible-Light-Storing g-C₃N₄/Ag₃PO₄/SrAl₂O₄:Eu²⁺,Dy³⁺ Photocatalyst Immobilized on Fractal 3D-Printed Supports

The combination of a phosphor with semiconductor photocatalysts can provide photoactivity in the dark. Indeed, the phosphor acts as a “light battery”, harvesting photons during irradiation and later re-emitting light that can be used by the catalytic phase when in conditions of total darkness. This allows for continued activity of the composite catalyst, even in conditions of unstable light stimulation. In this study, we assess the use of a heterojunction, namely graphitic-C3N4/Ag3PO4, that enables efficient photoactivity specifically under visible light stimulation, in combination with a phosphor that exhibits green–blue phosphorescence (510 nm), that is SrAl2O4:Eu2+,Dy3+. Our findings showed that this combination was particularly interesting, noticeably displaying significant photoactivity in darkness, after short periods of activation by visible light. After finding the right combination and optimal ratios for maximum efficiency, the resulting catalyst composite was immobilized on resin supports with a fractal surface, printed by LCD-SLA 3D printing. The immobilization was effectuated via an aqueous-phase plasma-aided grafting (APPAG) process, using cold plasma discharge (CPD) and using vinylphosphonic acid (VPA) as a coupling agent. Whereas the colloidal photocatalyst displayed a serious problem of partial physical separation between the catalytic phase, g-C3N4/Ag3PO4, and the phosphor, the immobilization of the composite catalyst on polymer supports allowed solving this issue. Photodegradation assessments confirmed that the hybrid supported phosphor-enhanced catalyst was active, notably in dark conditions, as well as fairly photostable. This study offers new prospects for the fabrication of polymer-based panels for water purification, with round-the-clock activity and that are, in addition, extremely easy to recover and reuse, by comparison with colloidal catalysts.