Novel Self-Assembly Route Assisted Ultra-Fast Trace Volatile Organic Compounds Gas Sensing Based on Three-Dimensional Opal Microspheres Composites for Diabetes Diagnosis

The development of ultra-fast response semiconductor gas sensors for high-accuracy detection of trace volatile organic compounds in human exhaled breath still remains a challenge. Herein, we propose a novel self-assembly synthesis concept for preparing intricate three-dimensional (3D) opal porous (OP) SnO2–ZnO hollow microspheres (HM), by employing sulfonated polystyrene (S-PS) spheres template-assisted ultrasonic spray pyrolysis. The high gas accessibility of the unique opal hollow structures resulted in the existence of 3D interconnection and bimodal (mesoscale and macroscale) pores, and the n–n heterojunction-induced change in oxygen adsorption. The 3D OP SnO2–ZnO HM sensor exhibited high response and ultra-fast dynamic process (response time ∼4 s and recovery time ∼17 s) to 1.8 ppm acetone under highly humid ambient condition (98% relative humidity), and it could rapidly identify the states of the exhaled breath of healthy people and simulated diabetics. In addition, the rational structure design of the 3D OP SnO2 HM enables the ultra-fast detection (within 1 s) of ethanol in simulation drunk driving testing. Our results obtained in this work provided not only a facile self-assembly approach to fabricate metal oxides with 3D OP HM structures but also a new methodology for achieving noninvasive real-time exhaled breath detection.