Functionalization of Zinc Oxide Nanoflowers with Palladium Nanoparticles via Microwave Absorption for Room Temperature-Operating Hydrogen Gas Sensors in the ppb Level

Microwave-assisted functionalization of zinc oxide nanoflowers (ZnO NFs) with palladium nanoparticles (Pd NPs) is demonstrated to realize high-performance chemiresistive-type hydrogen (H2) gas sensors operating at room temperature (RT). The developed gas sensors exhibit a high response of up to 70% at 50 ppm and a theoretical detection limit of 10 ppb. The formation of ZnO NFs with an enhanced specific surface area and their functionalization with Pd NPs are investigated through various characterizations. Furthermore, the optimization of microwave absorption upon the structural incorporations between nanostructures (NF–NPs) is investigated for solution-based functionalization at low temperatures (below 120 °C) for short process times (within 1 min), compared to the conventional thermal annealing at 250 °C for 1 h. Highly sensitive and selective ZnO-based gas sensors enabling the detection of H2 gas molecules at 300 ppb concentration at RT exhibit a short response/recovery time of below 3 min and a good selectivity toward different gases including nitric oxide, carbon monoxide, and oxygen. The successful functionalization of nanostructured metal oxide semiconductors (MOSs) with metal NPs via effective and practical microwave absorption enhances the potential on highly sensitive and selective chemiresistive-type MOS-based gas sensors operating at RT without additional heaters or photogenerators.