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POLYMER COMPOSITES

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Comparative Study on Low‐Velocity Impact Behavior of Quasi‐Isotropic and Double‐Double Carbon Fiber/Epoxy Laminates

Muhammad Mudassar, Lei Cai, Qi Zhang, Deng'an Cai

ABSTRACT The evolution of double‐double (DD) laminates is a promising substitute for traditional quasi‐isotropic laminates due to their potential for lower interlaminar stresses and enhanced design flexibility. The present work investigates the low‐velocity impact (LVI) response of carbon fiber/epoxy composites experimentally and numerically. One quadriaxial (QUAD) layup and th…

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The Dominant Role of Nanofiller‐Induced Tribochemistry in Determining the Tribological Characteristics of PTFE Composite Systems

Shan Huang, Yanguo Yin, Xiaoliang Fang, Daogao Wei et al.

ABSTRACT While the mechanical reinforcement of filler particles has been extensively recognized as a critical factor in enhancing the wear resistance of polytetrafluoroethylene (PTFE) composites, the tribological mechanisms beyond mere mechanical effects remain poorly understood for fillers within the same elemental group. This study systematically investigates the tribological…

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Sepiolite Nanofibers Decorated With Zn Single Sites: A Sustainable Filler for Mechanically Robust and Self‐Healing Ionomeric Elastomer Composites

Paolo Valagussa, Silvia Mostoni, Marianella Hernandez Santana, Itziar Mas Giner et al.

ABSTRACT The growing demand for sustainable elastomer management has prompted the development of self‐healing cross‐linked rubbers. Recent studies showed that adding ZnO to carboxylated nitrile rubber (XNBR) creates thermo‐reversible ionic interactions. However, Zn leaching during life cycles of rubber products raises environmental concerns. Moreover, achieving both efficient r…

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Hydrothermal Durability of Microwave‐Processed Seashell‐Filled GFRP Composites: Diffusion, Microstructure, and Mechanical Performance

Sahil, Mohammad Azhar U. Din Mir, Rajneesh Sharma, Sunny Zafar

ABSTRACT This study investigates the hydrothermal durability of microwave‐cured glass fiber‐reinforced polymer composites (GFRPCs) incorporating seashell powder (SSP) as a sustainable filler. Composites containing 1, 1.5, 2, and 2.5 wt.% SSP were fabricated using the vacuum‐assisted resin infusion microwave curing (VARIMC) technique. Accelerated hydrothermal aging was performed…

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Study on KH550 ‐Modified Basalt Fiber/Epoxy Resin Film and Its Enhanced Mechanical Properties

Shaopeng Liu, Qiming He, Tiancong Wang, Chufeng Sun et al.

ABSTRACT This study investigates the effects of surface‐modified basalt fiber (BF) on the interfacial properties and mechanical performance of epoxy resin (EP) films. Surface modification was achieved using the silane coupling agent γ‐Aminopropyltriethoxysilane (KH550). KH550 was grafted onto the BF surface via the aqueous solution method to establish a “molecular bridge” effec…

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Mesophase Pitch‐Based Carbon Fiber Derived Three‐Dimensional Carbon Skeletons for Thermal Conductivity Enhancement of Carbon Fiber/Carbon/Epoxy Composites

Yue Wang, Ying Wang, Shanshan Shi, Jin Chen et al.

ABSTRACT The thermal management demands of high‐performance electronics drive the need for lightweight composites with high thermal conductivity. Carbon fiber reinforced polymer composites offer excellent mechanical properties and designability, but their intrinsic thermal conductivity is limited. In this paper, both the thermal conductivity and thermal management performance o…

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Progressive Damage and Impact Behavior of Carbon Fiber/Epoxy‐Aluminum 2024‐ T3 CARALL Composites: Experimental Investigation and Hybrid Finite Element Modeling Approach

Mehmet İskender Özsoy, Ender Can Yakar, Sinan Fidan, Satılmış Ürgün et al.

ABSTRACT The present work investigates the dynamic response of Carbon Fiber Reinforced Epoxy Reinforced Aluminum 2024‐T3 FML with a 2/1 stacking arrangement subjected to low velocity impacts. Low velocity impact tests were conducted by drop weight impact tests using hemispherical impactor at an impact energy range of 60–120 J. Hybrid finite element modeling of the laminate in A…

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Delamination Formation in Curved Composite Laminates Subjected to Multiple Impacts

L. Huo, J. Li, X. Gong, Y. Cao et al.

ABSTRACT Literatures show that vibrations induced by foreign object impacts on composite laminates influence delamination formation under multiple impacts. To further investigate this effect, composite laminates with different curvatures subjected to two identical ice sphere impacts at different locations were investigated. Based on a previously established and experimentally v…

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Hyperbranched Epoxy/Silica Hybrid Networks for Strong and Moisture‐Resistant Wood Polymer Composites

Qudan Yang, Jinrui Lv, Wenbo Liu, Luhua Zhang et al.

ABSTRACT Fast‐growing poplar is a renewable hierarchical porous material; however, its low mechanical strength, poor toughness, and high moisture affinity limit its application in structural fields. In this work, a hyperbranched epoxy resin/modified silica sol hybrid system was developed as an organic–inorganic reinforcing phase and introduced into poplar wood via vacuum‐pressu…

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Interlaminar Strengthening and Fracture Toughening of CFRP Laminates via Spray‐Coated Graphite Nanoplatelet Interlayers

Fabrizia Cilento, Barbara Palmieri, Ciro Siviello, Francesco Bertocchi et al.

ABSTRACT Improving the fracture behavior of composite materials without compromising their mechanical performance remains a key challenge in structural applications. In this work, the effect of a nanostructured interlayer based on graphite nanoplatelets (GNPs) on the interlaminar shear strength (ILSS) and fracture toughness (Mode I and Mode II) of carbon fiber‐reinforced polyme…

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Carbon Nanotubes Grown In Situ on Si 3 N 4 Whiskers for Efficient Thermal Conductive Composites

Zhuyu Liu, Yang Zhou, Lifen Su, Yuhao Tang et al.

ABSTRACT Order‐aligned structures of thermally conductive fillers in the matrix are of great importance for the highly effective thermal interface materials (TIMs) in the fields of electronic devices, semiconductors, and electronic packaging. However, achieving high thermal conductivity via constructing ordered structures with low filler content remains challenging. Here, we co…

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Investigation of the Nonlinear Bending Behavior of Thermosetting Unidirectional Prepregs Based on Horizontal Cantilever Bending Experiments and a Bi‐Linear Bi‐Material Model

Bolong Zhang, Weidong Zhu, Liang Cheng, Fenglin Xu et al.

ABSTRACT The bending stiffness of unidirectional (UD) prepregs is non‐constant and temperature‐dependent, playing a critical role in wrinkle formation during preforming. Therefore, establishing a temperature‐dependent constitutive model to capture the bending behavior is essential for accurately predicting wrinkling defects. In this study, the temperature‐dependent evolution of…

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Bio‐Based Degradable Thermoplastic Polyurethane/Cellulose Nanocrystals Nanocomposites With Superior Mechanical and Thermal Properties by Various Interfacial Compatibility Regulating Strategies

Shang Ke Yang, De Li, Qian Lai, Jun Jun Wu et al.

ABSTRACT Cellulose nanocrystals (CNC), as a natural polymeric material, possess excellent mechanical strength and biocompatibility, making them an ideal nano‐reinforcing phase for the manufacture of environmentally friendly polymer composites. In this study, to improve the dispersion and interfacial bonding strength of CNC in the thermoplastic polyurethane (TPU), silane couplin…

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Degradation Behavior and Service Life Prediction of Three‐Dimensional ( 3D )‐Printed Polylactic Acid ( PLA )‐Based Composites Under Ultraviolet ( UV ) Aging

Yufeng Sun, Mingyang Liu, Jingzu Li, Qinglei Liu et al.

ABSTRACT Under the “dual carbon” strategy and the growing demand for automotive lightweighting, the mechanical properties and service life evaluation of three‐dimensional (3D) printed green composites have attracted considerable attention. In this study, two composite materials, rice husk (RH)/polylactic acid (PLA) and starch (ST)/RH/PLA, were fabricated by fused deposition mod…

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Enhanced Interfacial Bonding and Mechanical Properties of Short Fiber‐Reinforced CF – PLA via Multidirectional Ultrasonic Vibration‐Assisted FDM

Yanbo Zhao, Zhicheng Xu, Qingjun Ding, Gai Zhao et al.

ABSTRACT To enhance the interfacial bonding quality and mechanical performance of fused deposition modeling (FDM) short carbon fiber‐reinforced polylactic acid (CF–PLA) composites, this study proposes a multidimensional ultrasonic vibration‐assisted printing strategy. A self‐developed vibration‐assisted 3D printing platform was employed to investigate the effects of Z ‐directio…

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In Situ Transient Construction of Fe 3 O 4 /Multi‐Walled Carbon Nanotubes/Meta‐Aramid Fibric Electromagnetic Shielding Materials

Yanan Tang, Jing Chai, Kexin Yu, Zixin Dai et al.

ABSTRACT With the rapid advancement of mobile communications and intelligent terminal devices, the electromagnetic environment has significantly expanded, imposing higher performance demands on electromagnetic shielding materials. Based on electromagnetic synergistic effects, this study employed the DMAc/LiCl system to regulate the hydrogen‐bonding network of aramid fabrics. Th…

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Upcycling Waste Expanded Polystyrene for Development of Bamboo‐Reinforced Sustainable Wood–Plastic Composites

Bijo Abraham Jacob, Sudhanshu Nartam, Ummen Sabu, S. Arun et al.

ABSTRACT Expanded polystyrene (EPS) is widely used in packaging because of its low density and excellent shock‐absorption and thermal insulation properties. However, its hard‐to‐recycle nature leads to severe environmental pollution. In this study, EPS waste was upcycled to develop lightweight, high‐performance wood–plastic composites (WPCs) using bamboo fibers and pulp. EPS wa…

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Preparation and Characterization of Silica/SolutionStyrene‐Butadiene Rubber Composite UsingAlkenylalkoxysilane

Dae Jin Kim, Dong Eui Jung, Bok Ryul Yoo

ABSTRACT In this study, silica/solution styrene‐butadiene rubber (SSBR) composites (C‐allyl, C‐vinyl, and C‐octenyl) were prepared using various alkenyltrimethoxysilane [alkenyl(TMS)]‐based coupling agents (alkenyl = allyl‐, vinyl‐, and 7‐octenyl) and their physical and viscoelastic properties were compared to those of composites prepared employing tetrasulfide silane, TESPT, r…

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Viscosity Controlled Strategy via BN @ TPU Structural Engineering on Epoxy Composites with High Thermal Conductivity

Chunmei Ming, Hang Xu, Yang Yu, Dong Yue et al.

ABSTRACT Dry‐type transformer encapsulation materials commonly suffer from a trade‐off between processability and multifunctional performance, as high filler loadings improve thermal conductivity and mechanical reliability but sharply increase viscosity and impair casting behavior. In this work, a structure‐regulated strategy based on boron nitride/thermoplastic polyurethane (B…

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Size Effects on the Three‐Point Bending and Energy Absorption Performance of Pseudo‐Ductile Carbon/Glass Fiber Hybrid Laminates

Yinyuan Huang, Yuxiang Kong, Jiaming Wang, Junfeng Hu et al.

ABSTRACT The brittleness of fiber‐reinforced polymer composites (FRPs) makes it difficult to balance their strength and toughness, resulting in no nonlinear warning phenomenon like metal materials before ultimate failure. By optimizing the fiber hybrid proportion, the damage mechanism of the FRPs can be effectively changed, enabling them to exhibit a nonlinear progressive damag…

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