Fine-grained relaxor ferroelectric PMN-PT ceramics prepared using hot-press sintering method

Abstract Relaxor ferroelectric PbMg1/3Nb2/3O3-PbTiO3 (PMN-PT) ceramics are high-performance piezoelectric materials that are widely used in many electronic devices. However, it is extremely difficult to manufacture thin piezoelectric components dozens of micrometers in size using commercial coarse-grained PMN-PT ceramics. This limits the application of PMN-PT ceramics to high-frequency ultrasonic devices. In this work, we prepared a dense, fine-grained PMN-PT ceramic at low temperature using a hot-press sintering (HPS) method. The HPS ceramic had small grains with an average size of 1 μm and maintained high performance with a large permittivity (er = 4500), piezoelectricity (d33 = 650 pC/N), and electrostrain (SE = 0.14% at 20 kV/cm). The large volume fraction of grain boundaries led to stronger relaxor behavior of the fine-grained PMN-PT ceramic than of the normal coarse-grained one. Owing to its small grains and high piezoelectric performance, this fine-grained PMN-PT ceramic meets the strict requirements of manufacturing thin piezoelectric components. Our results demonstrate that PMN-PT ceramics have great potential for developing low-cost, high-frequency ultrasonic devices by replacing expensive piezoelectric single crystals.