journal article·2026-03Open access

Microstructural optimization upgraded corrosion resistance in lead–bismuth eutectic on additive manufactured FeCrAl alloy with Y2O3 incorporation

Jun-Jie Chai, Yan-Fei Wang, Jie Wan, Chengfeng Du, Long Wang, Zhong-Kui Li, Xian-Zong Wang

Abstract

Developing high corrosion resistant alloy used in liquid lead–bismuth eutectic (LBE) is essential for the application of lead-cooled fast reactor. In this work, two laser powder bed fusion (LPBF) fabricated FeCrAl alloys and one hot-rolled FeCrAl alloy were developed, and their corrosion behavior in LBE at 500 ℃ up to 1000 h was systematically examined. The results demonstrate that high-density grain boundaries and dislocations, along with the strong <0 0 1> textured structure, significantly enhance the corrosion resistance of the LPBF-fabricated alloys. Moreover, adding Y 2 O 3 nanoparticles (ODS-FeCrAl) promotes the nucleation of intragranular oxides and accelerates intragranular diffusion by pinning dislocations and low-angle grain boundaries. Analysis suggest that such microstructural optimization facilitate a balance between intergranular and intragranular oxidation, and thus the protective oxide layer achieves strengthened integrity and continuity. This research establishes a theoretical foundation for designing nano-oxide incorporated alloys used in nuclear reactor via additive manufacturing.
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Research context

OpenAlex topics: High-Temperature Coating Behaviors · High Entropy Alloys Studies · Intermetallics and Advanced Alloy Properties

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