Controlling the morphology and performance of FO membrane via adjusting the atmosphere humidity during casting procedure

Abstract Forward osmosis (FO) has received great interest for its considerable potential in a wide range of fields. In this work, the morphology and performance of FO membrane were regulated by adjusting the atmosphere humidity (HC) of casting procedure. The polysulfone support layer was casted under various atmosphere humidity levels ranging from 40% to 80%. By multi-techniques such as SEM, AFM, and XPS, it was proved that the atmosphere humidity had modified the surface morphology and thickness of the skin layer in support layer, which contributed up to 90% of the structure parameter, resulting in distinct morphology, thickness, and cross-linking degree of active layer. The active layer with sparse bead-like wrinkles on the smooth surface of support layer casted at HC = 65% showed the highest water permeability [26.9 (L/m2 h MPa)] and considerable low salt permeability [0.0390 (L/m2 h)]. It was found that the water flux of FO-65 was 27% and 46% higher than that of FO-80 in AL-DS and AL-FS mode, respectively, and the salt rejection was as high as 98%. Our work highlighted the importance of considering the effect of atmosphere humidity during casting when design an FO membrane for appropriate performance.