Influence of gas and treatment time on the surface modification of EPDM rubber treated at afterglow microwave plasmas

Abstract The ethylene propylene diene monomer (EPDM) rubber possesses excellent physical/chemical bulk properties, is cost-effective, and has been used in the mechanical and aerospace industry. However, it has an inert surface and needs a surface treatment in order to improve its adhesion properties. Plasma modification is the most accepted technique for surface modification of polymers without affecting the properties of the bulk. In this study, an afterglow microwave plasma reactor was used to generate the plasma species responsible for the EPDM surface modification. The plasma modified surfaces were analyzed by means of contact angle measurement, adhesion tests, attenuated total reflection-infrared spectroscopy, X-ray photoelectron spectroscopy and scanning electron microscopy. Two experimental variables were analyzed: type of the plasma gases and exposure time were considered. The predominant failure mode was adhesive, for long treatment times a mixture of adhesive and cohesive failure can be observed and the best conditions tested there was an increase of the rupture strength of about 27%, that can be associated mainly with the creation of oxygen containing functional groups on the rubber surface (C O, C O C and C O) identified by spectroscopic methods. The predominant failure mode was adhesive, for long treatment times a mixture of adhesive and cohesive failure can be observed. In various conditions tested the contact angles easily decreased more than 500%. What can be concluded that high wettability is a necessary condition to obtain good adhesion, but this is not a sufficient condition.