Atomistic insight into structure and properties of oxide films formed upon oxidation of Al–Mg alloys – reactive molecular dynamics study

• Amorphous-to-crystalline transformation of oxide film was evidenced for Al-Mg alloy upon thermal oxidation. • Defect- and temperature-driven oxide film growth kinetics and surface properties. • Lattice distortions and amorphous/liquid like coordination of atoms increase with Mg content. • More distinct distribution of stresses appears in growing oxide film compared to alloy substrates. Oxidation phenomena on metal surfaces can be advanced using atomistic modeling for the study of the structure and properties of the growing oxide films. Molecular dynamics investigations were performed to study thermal oxidation of single-crystal and polycrystalline Al–Mg alloys with low Mg content of up to 2.5 at. %. Structure, topological atom network and surface topography of the oxide films grown on Al–Mg surfaces at 300, 475 and 663 K are determined. Mg-content and temperature dependent oxide films developed on Al-Mg alloy substrates with two-phase oxide film formation as also confirmed experimentally. It is related with a gradual long-range order formation above 475 K for (Al,Mg)-oxide films, for which solid amorphous phase predominates over crystalline phase. The 1.12-nm-thick oxide films grown at 300 K are fully amorphous and build up from (Al, Mg)-oxide which the A l2 O 3 dominates. Increase of Mg coefficient confirms faster Mg diffusion to oxide/alloy interface at high oxidation temperature and the formation of MgO-like network. The presence of planar crystal defect (grain boundary, GB) into Al-Mg alloy substrate governs the kinetics of oxide film growth and its structure evolution. GB also compensate internal stresses during oxide film growth. Obtained results are in good agreement with experimental observations.