In-situ growth of ZnO nanowire arrays on the sensing electrode via a facile hydrothermal route for high-performance NO2 sensor

Abstract ZnO nanowire (ZNW) arrays were in-situ grown on the sensing electrode via a facile hydrothermal route for NO2 sensing application. ZNW arrays were prepared by a seed layer deposition on the surface of the sensing electrode using a dipping process in a Zn(CH3COO)2·2H2O ethanol solution followed by a seed growth using a hydrothermal route in the Zn(NO3)2·6H2O-HMTA (C6H12N4) system. The microstructural characterizations of the ZNW arrays by means of XRD, FESEM, TEM, FTIR and XPS showed that ZnO nanowires with the diameters of 80–90 nm and the lengths of 0.6–1 μm had a single crystal hexagonal wurtzite structure. Gas sensing properties demonstrated the response of the sensor based on the ZNW arrays was linearly proportional to the NO2 concentration in the range of 1–30 ppm with good reproducibility and selectivity. The maximum sensor response to NO2 was obtained at an operating temperature of 250 °C. The response and recovery times reduced rapidly with increasing the operating temperature. The growth mechanism and sensing mechanism of the ZNW arrays were discussed in accordance with the deposition of the seed layer and the modulation of the depletion layer, respectively.