Electromagnetic interference shielding effectiveness of microcellular polyimide/in situ thermally reduced graphene oxide/carbon nanotubes nanocomposites

Abstract A simple and effective method was adopted to fabricate microcellular polyimide (PI)/reduced graphene oxide (GO)/multi-walled carbon nanotubes (MWCNTs) nanocomposites. Firstly, microcellular poly (amic acid) (PAA)/GO/MWCNTs nanocomposites were prepared through solvent evaporation induced phase separation. In this process, PAA and dibutyl phthalate (DBP) co-dissolved in N,N-dimethylacetamide (DMAc) underwent phase separation with DMAc evaporating, and DBP microdomains were formed in continuous PAA phase. Subsequently, PAA was thermally imidized and simultaneously GO was in situ reduced. After DBP was removed, the microcellular PI/reduced GO (RGO)/MWCNTs nanocomposites were finally obtained. When the initial filler loading was 8 wt%, the electrical conductivity of microcellular PI/RGO, PI/MWCNTs and PI/RGO/MWCNTs nanocomposites were 0.05, 0.02 and 1.87 S·m−1, respectively, and the electromagnetic interference (EMI) shielding efficiency (SE) of microcellular PI/RGO, PI/MWCNTs and PI/RGO/MWCNTs nanocomposites were 13.7–15.1, 13.0–14.3 and 16.6–18.2 dB, respectively. The synergistic effect between RGO and MWCNTs enhanced both the electrical conductivity and EMI shielding performance of the microcellular PI/RGO/MWCNTs nanocomposites. The dominating EMI shielding mechanism for these materials was microwave absorption. While the initial loading of GO and MWCNT was 8 wt%, the microcellular PI/RGO/MWCNTs nanocomposite (500 μm thickness) had extremely high specific EMI SE value of 755–823 dB·cm2·g−1. Its thermal stability was also obviously improved, the 5% weight loss temperature in nitrogen was 548 °C. In addition, it also possessed a high Young’s modulus of 789 MPa.