Size-tailored Ru nanoparticles deposited over γ-Al2O3 for the CO2 methanation reaction

By means of the polyol method, a series of 5 wt.% Ru/Al2O3 catalysts was synthesized controlling the particle size of the ruthenium species. The physico-chemical characterization demonstrated the successful particle size control of the Ru species, in such a way that higher the Ru/PVP ratio, higher the Ru particle size. Moreover, there are evidences that suggest preferential growth of the RuO2 clusters depending on the Ru/PVP ratio. Regarding the catalytic activity during the CO2 methanation, the total conversion and the CH4 yield increased with the particle size of Ru. Nevertheless, a considerable enhancement of the catalytic performance of the most active system was evidenced at 4 bar, demonstrating the improvement of the thermodynamics (superior total conversion) and kinetics (superior reaction rate) of the CO2 methanation at pressures above the atmospheric one. Finally, the insitu DRIFTS study allowed to establish that CO2 was dissociated to CO* and O* species on the metallic Ru particles, followed by the consecutive hydrogenation of CO* towards CHO*, CH2O*, CH3O*, and finally CH4 molecules, which were further desorbed from the catalyst. Thus from the mechanistic point of view, a suitable particle size of the Ru nanoparticles along with the high-pressure effects results in the enhancement of the availability of hydrogen and consequently in the formation of CHxO species that enhance the cleavage of the C-O bond, which is the rate-determining step of the overall CO2 methanation process