journal article·2025-05-30Open access

Bessel Picosecond Laser Cutting Glass-Ceramics: Optimization of Processing Point Spacing, Incident Power, and Burst Mode

Xinjian Pan, Yunfei Duan, Yi Song, Cheng Peng, Jinxuan Li, Zhili Li, Chunjian Deng, Jianjun Yang, Qingguo Gao, Zhi Zhang, Yi Cai

Applied Sciences· Volume 15· Issue 11

Abstract

Recent advances in glass-ceramics research have expanded their applications in astronomy, optoelectronics, and laser systems. However, precision cutting technology remains challenging. This study optimized picosecond laser processing parameters for 600 nm-thick glass-ceramics, revealing critical influences of point spacing, laser energy, and pulse number. Atomic force microscopy showed that 1 µm processing spacing enabled uniform ablation grooves with optimal roughness. Two-pulse configurations achieved the most consistent surface improvement. At 12.5 W incident power, samples exhibited minimized average roughness (219 nm) with localized values reaching 208 nm, alongside 1.2 N breaking stress.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Laser Material Processing Techniques · Ocular and Laser Science Research · Optical Coherence Tomography Applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Zhongshan Branch of State Key Laboratory of Electronic Thin Films and Integrated Devices, Zhongshan Institute, College of Electronic and Information, University of Electronic Science and Technology of China, Zhongshan 528402, China

Shenzhen Key Laboratory of Micro/Nano Photonics and Information Technology, Optoelectronic Devices and Systems, College of Physics and Optoelectronic Engineering, Ministry of Education/Guangdong Province, State Key Lab Radio F, Shenzhen University, Shenzhen 518060, China

Funding

National Natural Science Foundation of China · Guangdong Natural Science Foundation · Key Scientific Research Project of the Department of Education of Guangdong Province · Zhongshan Social Public Welfare Science and Basic Research Project

References (31)

Show source-provided references
1. Updated definition of glass-ceramics10.1016/j.jnoncrysol.2018.01.033 ↗
2. A facile photolithography process enabling pinhole-free thin film photovoltaic modules on soda-lime glass10.1016/j.solmat.2022.112112 ↗
3. Nanostructure and photocatalytic behavior of glass-ceramics in system10.2109/jcersj2.20125 ↗
4. Corrosion resistance and microstructural evolution of y-al-si-o glass-ceramics environmental barrier coating candidate in the presence of cmas10.1016/j.matchar.2024.114685 ↗
5. Synthesis and characterization of erbium silica glass and glass-ceramics for potential low-emissivity coating applications10.1016/j.ceramint.2024.11.021 ↗
6. Surface roughness control in deep engraving of fused silica using femtosecond laser ablation10.1016/j.surfin.2024.104471 ↗
7. Ultrafast lasers—Reliable tools for advanced materials processing10.1038/lsa.2014.30 ↗
8. Ultrafast laser micromachining the ultra-low expansion glass-ceramic: Optimization of processing parameters and physical mechanism10.1016/j.jeurceramsoc.2021.05.018 ↗
9. Material removal modes and processing mechanism in microultrasonic machining of ball ceramic tool10.1016/j.ceramint.2024.05.196 ↗
10. Feng, J., Wang, J., Liu, H., Sun, Y., Fu, X., Ji, S., Liao, Y., and Tian, Y. (2024). A review of an investigation of the ultrafast laser processing of brittle and hard materials. Materials, 17.10.3390/ma17153657 ↗
11. Pulsed bessel beam-induced microchannels on a diamond surface for versatile microfluidic and sensing applications10.1364/OME.7.001962 ↗
12. Ultrasmooth micromilling of stainless steel by ultrashort pulsed laser ablation using mhz bursts10.1021/acsami.4c19517 ↗
13. Review of in-situ process monitoring for ultra-short pulse laser micromanufacturing10.1016/j.jmapro.2024.12.011 ↗
14. Applications of femtosecond bessel beams to laser ablation10.1007/s00339-012-7201-2 ↗
15. Guilberteau, T., Balage, P., Lafargue, M., Lopez, J., Gemini, L., and Manek-Hönninger, I. (2024). Bessel beam femtosecond laser interaction with fused silica before and after chemical etching: Comparison of single pulse, mhz-burst, and ghz-burst. Micromachines, 15.10.3390/mi15111313 ↗
16. Application of array bessel beam generated by superposition method in electronic glass cutting10.1016/j.optlaseng.2024.108384 ↗
17. Holographic freeform micro hole processing using bessel beams10.1016/j.optlastec.2024.112287 ↗
18. Aberration and self-reconstruction of zero-order bessel beams in isolated and array format generated using positive and negative axicon lenses10.1016/j.optlaseng.2025.108823 ↗
19. High precision surface structuring with ultra-short laser pulses and synchronized mechanical axes10.1016/j.phpro.2013.03.084 ↗
20. Surface structuring with ultra-short laser pulses: Basics, limitations and needs for high throughput10.1016/j.phpro.2014.08.017 ↗
21. Advanced techniques in quartz wafer precision processing: Stealth dicing based on filament-induced laser machining10.1016/j.optlastec.2023.110474 ↗
22. Effect of laser-assisted heat treatment on material removal behavior of sapphire in indentation and scratching10.1016/j.mssp.2024.108630 ↗
23. Advances in laser assisted machining of hard and brittle materials10.1016/j.jmapro.2020.08.034 ↗
24. Investigating the correlation between surface roughness and degree of chip segmentation in a7075 aluminum alloy milling across varied cutting speeds10.1007/s12046-024-02540-w ↗
25. Research on the correlation between roughness parameters and contact stress on tooth surfaces and its dominant characteristics10.1016/j.measurement.2024.115399 ↗
26. Nanoscale confinement of energy deposition in glass by double ultrafast bessel pulses10.1515/nanoph-2020-0457 ↗
27. High quality full ablation cutting and stealth dicing of silica glass using picosecond laser bessel beam with burst mode10.1016/j.ceramint.2021.12.182 ↗
28. Chen, S., Luo, Y., Fan, X., Wu, C., Zhang, G., Huang, Y., Rong, Y., and Chen, L. (2024). Thick glass high-quality cutting by ultrafast laser bessel beam perforation-assisted separation. Micromachines, 15.10.3390/mi15070854 ↗
29. Control of microstructure shape and morphology in femtosecond laser ablation of imprint rollers10.1007/s00170-008-1490-9 ↗
30. Effect of defocusing distance on interfacial reaction and mechanical properties of dissimilar laser al/steel joints with a porous high entropy alloy coating10.1016/j.matchar.2024.113751 ↗
31. (1990). Glass and Glass-Ceramics—Knoop Hardness Test (Standard No. ISO 9385:1990).