journal article·2025-06-06Open access

Organic Acid-Assisted Hydrothermal Leaching of Silver from End-of-Life Photovoltaic Panels

Eleni Kastanaki, Rafaela Athanasiadou, Anastasia Katsifou, Apostolos Giannis

Applied Sciences· Volume 15· Issue 12

Abstract

The aim of this study was the hydrothermal leaching of silver from waste monocrystalline silicon (m-Si) and polycrystalline silicon (p-Si) photovoltaic panel (PV) cells using organic acids, namely oxalic acid (OA) and citric acid (CA). Before leaching, two different pretreatment procedures were applied. First, the fluoropolymer backsheet was manually removed from the panel pieces and, then, the samples were subjected to high-temperature heating for the thermal degradation of the ethylene vinyl acetate (EVA) polymer. When removal by hand was not feasible, the second pretreatment procedure was followed by toluene immersion to remove the EVA and backsheet and separate the cells, glass, and films. After pretreatment, 4 M HCl leaching was applied to remove the aluminum layer from the cells. The remaining cells were subjected to hydrothermal leaching with organic acids to extract the silver. Several hydrothermal parameters were investigated, such as acid concentration (1-1.5-2 M), processing time (60-105-150 min), and temperature (150-180-210 °C), while the liquid-to-solid (L/S) ratio was fixed at 30 mL: 1 g, based on preliminary tests. Response surface methodology (RSM) was applied to optimize the hydrothermal leaching parameters. The optimized parameters were 210 °C, 95 min, 2 M CA or 210 °C, 60 min, 1 M OA. OA was more effective in Ag leaching than CA. The results were compared to HNO3 leaching. The green leaching of silver from end-of-life PV panels with organic acids is an environmentally beneficial route.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Extraction and Separation Processes · Recycling and Waste Management Techniques · Photovoltaic Systems and Sustainability

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Chemical and Environmental Engineering, Technical University of Crete, University Campus, 73100 Chania, Greece

References (34)

Show source-provided references
1. Dynamic Assessment of Photovoltaic Waste Streams in the EU-27 Countries under the Circular Economy Principles of ‘Reduce, Reuse and Recycle10.1016/j.resconrec.2024.108033 ↗
2. Kastanaki, E., Lagoudakis, E., Kalogerakis, G., and Giannis, A. (2023). Hydrothermal Leaching of Silver and Aluminum from Waste Monocrystalline and Polycrystalline Photovoltaic Panels. Appl. Sci., 13.10.3390/app13063602 ↗
3. Technical Challenges and Opportunities in Realising a Circular Economy for Waste Photovoltaic Modules10.1016/j.rser.2020.109911 ↗
4. (2025, March 12). IRENA End-of-Life Management Solar Photovoltaic Panels. Available online: https://www.irena.org/publications/2016/Jun/End-of-life-management-Solar-Photovoltaic-Panels.
5. Photovoltaic Solar Panels of Crystalline Silicon: Characterization and Separation10.1177/0734242X15622812 ↗
6. Silver Recovery from End-of-Life Photovoltaic Panels
7. Silver Cementation Mechanism for Leaching Silicon Solar Cells in Nitric Acid10.1016/j.solener.2024.113009 ↗
8. The Effect of Organic Acids as Leaching Agents for Hydrometallurgical Recovery of Metals from PCBs
9. Emerging Role of Organic Acids in Leaching of Valuable Metals from Refinery-Spent Hydroprocessing Catalysts, and Potential Techno-Economic Challenges: A Review10.1080/10643389.2019.1709399 ↗
10. Environmentally Friendly Recovery of Ag from End-of-Life c-Si Solar Cell Using Organic Acid and Its Electrochemical Purification10.1016/j.hydromet.2016.11.005 ↗
11. Comparative Analysis of I2-KI and HNO3 Leaching in a Life Cycle Perspective: Towards Sustainable Recycling of End-of-Life c-Si PV Panel10.1016/j.jhazmat.2020.123989 ↗
12. Eco-Friendly Recovery and Preparation of High Purity Nano Silver Powders from Retired Photovoltaic Solar Cells10.1016/j.seppur.2024.130343 ↗
13. Fransson, R. (2020). Investigation of Silver Recovery from Thin Film CIGS Solar Cells by Selective Leaching. [Master’s Thesis, Chalmers University of Technology].
14. Study of the Factors Influencing the Metals Solubilisation from a Mixture of Waste Batteries by Response Surface Methodology10.1080/09593330.2017.1291756 ↗
15. Organic Acid-Based Hydrothermal Leaching of LiFePO4 Cathode Materials10.1002/adsu.202300421 ↗
16. Hydrothermal Leaching of Ternary and Binary Lithium-Ion Battery Cathode Materials with Citric Acid and the Kinetic Study10.1016/j.supflu.2020.104990 ↗
17. Application of Response Surface Methodology (RSM) for Optimization of Leaching Parameters for Ash Reduction from Low-Grade Coal10.1016/j.ijmst.2018.04.014 ↗
18. Characteristic Comparison of Leaching Valuable Metals from Spent Power Li-Ion Batteries for Vehicles Using the Inorganic and Organic Acid System10.1016/j.jece.2021.107102 ↗
19. Pre-Concentration and Recovery of Silver and Indium from Crystalline Silicon and Copper Indium Selenide Photovoltaic Panels10.1016/j.jclepro.2019.119440 ↗
20. Recycling of Photovoltaic Modules for Recovery and Repurposing of Materials10.1016/j.jece.2023.109501 ↗
21. Experimental Investigations for Recycling of Silicon and Glass from Waste Photovoltaic Modules10.1016/j.renene.2012.04.030 ↗
22. CHEM21 Selection Guide of Classical- and Less Classical-Solvents10.1039/C5GC01008J ↗
23. Nondestructive Silicon Wafer Recovery by a Novel Method of Solvothermal Swelling Coupled with Thermal Decomposition10.1016/j.cej.2021.129457 ↗
24. Review of next Generation Photovoltaic Solar Cell Technology and Comparative Materialistic Development10.1016/j.matpr.2021.11.116 ↗
25. Short Process Recovery of Silver and Purification Mechanism of Crystalline Silicon Deep Etching from End-of-Life Photovoltaic Cells10.1016/j.cej.2025.161651 ↗
26. Experimental and Numerical Study of Extracting Silver from End-of-Life c-Si Photovoltaic Solar Cells in Rotating Systems10.1016/j.resconrec.2022.106548 ↗
27. An Environmentally Friendly Hydrometallurgy Process for the Recovery and Reuse of Metals from Spent Lithium-Ion Batteries, Using Organic Acid10.1515/eng-2022-0050 ↗
28. Leaching of Metals from Printed Circuit Board Powder by an Aspergillus Niger Culture Supernatant and Hydrogen Peroxide10.1039/C6RA04169H ↗
29. Recovery of Lithium and Cobalt from Spent Lithium Ion Batteries (LIBs) Using Organic Acids as Leaching Reagents: A Review10.1016/j.resconrec.2018.04.024 ↗
30. Somani, P., and Liang, H. (2025, March 12). Recycling of CIGS Flexible Solar Cells: Investigation of Organic Acids Leaching. Available online: http://hdl.handle.net/20.500.12380/307118.
31. The Influence of Pressure on Ionization Equilibria in Aqueous Solutions10.1007/BF00664335 ↗
32. Klein, D. (2020). Organic Chemistry, Wiley. [4th ed.].
33. A Comprehensive Hydrometallurgical Recycling Approach for the Environmental Impact Mitigation of EoL Solar Cells10.1016/j.jece.2021.106830 ↗
34. A Comprehensive Review of Whole Process Typical Hydrometallurgical Technologies for Recycling Waste Lithium-Ion Batteries10.1016/j.seppur.2025.132234 ↗