journal article·2018-08

Effects of a low-pressure water jet assisting the laser etching of polycrystalline silicon

Xuehui Chen, Xiang Li, Wei Song, Chao Wu, Yao Zhang

Applied Physics A· Volume 124· Issue 8
Publisher page

Abstract

Laser micromachining has proven to be a useful tool for the precision processing of semiconductors. In the hybrid laser–water jet micromachining process investigated in this research, a laser is used for heating and softening the work material (polycrystalline silicon, in this case), while a water jet is employed for shearing the softened material and subsequently removing it due to the high-velocity of the liquid jet impingement, as well as for cooling the material. Specifically, the use of a low-pressure water jet to assist with the laser etching of polycrystalline silicon was investigated in this study. The energy efficiency of the processing as well as the width, depth, and surface microstructure of the groove etched in the polycrystalline silicon using the composite process were considered. With increasing jet velocity, the integrated energy initially decreased before increasing and the overall groove depth decreased, then increased, and finally decreased again. When the incidence angle was 30°, the groove width in the polypolycrystalline silicon increased as the jet velocity increased from 8 and 28 m s−1, and the use of a low-pressure jet to assist with the laser etching resulted in etched surfaces smoother than those obtained in air and hydrostatic conditions. The experimental results prove that the low-pressure water-jet-assisted laser etching technique can overcome the problems of micro-crack, slag, and recast layer formation that affect traditional laser etching and consequently improve the quality of machined parts.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Laser Material Processing Techniques · Diamond and Carbon-based Materials Research · Advanced Surface Polishing Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (33)

Show source-provided references
1. D. Sun, J. Wang, F. Han, Comparative study of single crystal silicon water-guided laser cutting and water assisted laser cutting[J]. Appl. Laser 36(6), 723–727 (2016)
2. S. Nolte, F. Schrempel, F. Dausinger. Ultrashort Pulse Laser Technology[M] (Springer, Berlin 2016)10.1007/978-3-319-17659-8 ↗
3. K. Sugioka, M. Meunier, A. Piqué, Laser Precision Microfabrication[M] (Springer, Berlin, 2014)
4. C.F. Shao, Z.H. Chuan, W. Jun et al., An analytical model for the prediction of temperature distribution and evolution in hybrid laser-waterjet micro-machining[J]. Precis. Eng. 47, 33–35 (2017)10.1016/j.precisioneng.2016.07.002 ↗
5. J. Zhao, L.C. Stearns, M.P. Harmer, et al., Mechanical behavior of alumina–silicon carbide nanocomposites[J]. Am. Ceram. Soc. 76(2), 503–510 (1993)10.1111/j.1151-2916.1993.tb03814.x ↗
6. H.Z. Wang, L. Gao, J.K. Guo, The effect of nanoscale SiC particles on the microstructure of A12O3 ceramics[J]. Ceram. Int. 26(4), 391–396 (1998)10.1016/S0272-8842(99)00069-3 ↗
7. C.C. Anya, Wet erosive wear of alumina and its composites with SiC nano-particles[J]. Ceram. Int. 24(7), 533–542 (1998)10.1016/S0272-8842(97)00053-9 ↗
8. G. Shafeev, A. Simakhin, Spatially confined laser-induced damage of Si under a liquid layer[J]. Appl. Phys. A 54(4), 311–316 (1992)10.1007/BF00324194 ↗
9. B.Richerzhagen, G. Delacrétaz, R.P. Salethé. Complete model to simulate the thermal defocusing of a laser beam focused in water. Opt. Eng 35(7), 2058–2066 (1996)10.1117/1.600995 ↗
10. L. Li, C. Achara, Chemical assisted laser machining for the minimization of recast and heat affected zone[J]. CIRP Ann. Manuf. Technol. 53(1), 175–178 (2004)10.1016/S0007-8506(07)60672-6 ↗
11. B. Richerzhagen, M. Kutsuna, H. Okada, Water jet-guided laser processing[J]. Ind. Laser Rev. 08, 91–94 (1997)
12. C.R. Qiao, Development of EDM/laser compound precision fine machining system[J]. Manuf. Technol. Mach. Tool. 2, 46–50 (2004)
13. A. Jyri, A. Yijő, Cutting thin sheet metal with a water jet guided laser using various cutting distances, feed speeds and angles of incidence[J]. J. Adv. Manuf. Technol. 33, 961–967 (2007)10.1007/s00170-006-0521-7 ↗
14. S. Mullick, Y.K. Madhukar, S. Roy, et al. Development and parametric study of a water-jet assisted underwater laser cutting process[J]. Int. J. Mach. Tools Manuf. 68, 48 (2013)10.1016/j.ijmachtools.2013.01.005 ↗
15. M. Geiger, W. Becker, T. Rebhan et al., Increase of efficiency for the XeCI excimer laser ablation of ceramics[J]. Appl. Surf. Sci. 96, 309–315 (1996)10.1016/0169-4332(95)00435-1 ↗
16. C.T. Zhang, G.F. Yuan. X.H. Chen, el al., Experimental study about effect of laser etching of crystal silicon[J]. Appl. Laser 31(6), 557–561 (2014)10.3788/AL20143406.557 ↗
17. Y.K. Eddie, The stability of 305 µm-diameter water jet for jet-guided laser machining[J]. Int. J. Adv. Manuf. Technol. 7(8), 939–946 (2015)
18. A. Kruusing, Underwater and water-assisted laser processing: Part 1—general features, steam cleaning and shock processing. Opt. Lasers Eng. 41, 307–327 (2004)10.1016/S0143-8166(02)00142-2 ↗
19. A. Kruusing, Underwater and water-assisted laser processing: Part 2—etching, cutting and rarely used methods. Opt. Lasers Eng. 41, 329–332 (2004)10.1016/S0143-8166(02)00143-4 ↗
20. C.F. Li, D.B. Johnson, R. Kovacevic, Modeling of wateijet guided laser grooving of silicon[J]. Int. J. Mach. Tools Manuf. 43, 925–936 (2003)10.1016/S0890-6955(03)00063-4 ↗
21. F. Wagner, O. Sibailly, N. Vágó. The Laser Microjet Technology-10 Years of Development (Synova SA, Ecublens, 2003), pp. 1–8
22. V. Tangwarodomnukun, J. Wang, C.Z. Huang et al., An investigation of hybrid laser-waterjet ablation of silicon substrates[J]. Int. J. Mach. Tools Manuf 56, 39–49 (2012)10.1016/j.ijmachtools.2012.01.002 ↗
23. X.H. Chen, Experimental Study And Numerical Simulation of Low-Pressure Jet Assisted Lase Retching[D]. Nanjing University of Science and Technology, Nanjing (2018)
24. C. Liu, T.G. Theofanous. Film boiling on spheres in single and two-phase flows. Part I. Experimental studies[C]. Proc. ANS Nat. Heat Transfer Conf 1995, 5–9 (1995)
25. T. Shigechi, T. Ito, K. Nishikawa, Forced convection film boiling heat transfer from a horizontal cylinder to liquid cross-flowing upward: 2nd report, subcooled liquid[J]. Bull. JSME 26(214):554–561 (1983)10.1299/jsme1958.26.554 ↗
26. B. Webb, C.-F. Ma, Single-phase liquid jet impingement heat transfer[J]. Adv. Heat Transf. 26, 105–217 (1995)10.1016/S0065-2717(08)70296-X ↗
27. X. Liu, J. Lienhard, J. Lombara, Convective heat transfer by impingement of circular liquid[J]. ASME J. Heat Transf. 113(3), 571–582 (1991)10.1115/1.2910604 ↗
28. X. Cui, J. Sun, High Pressure Water Jet Technology[M] (Coal Industry Press, Beijing, 1993)
29. S. Xue, High Pressure Water Jet Technology Engineering[M] (Hefei University of Technology Press, Hefei, 2006)
30. P. Harris, HN. Presles, Reflectivity of a 5.8 kbar shock front in water[J]. J. Chem. Phys. 74(12), 6864–6866 (1981)10.1063/1.441095 ↗
31. B. Li, J. Zhao, L. Yuan et al., Basic research on properties of green laser machining in water[J]. Mach. Build. Autom. 39(4), 47–49 (2010)
32. T. Viboon, Overflow-assisted laser machining of titanium alloy:surface characteristics and temperature field modeling[J]. Int. J. Adv. Manuf. Technol. 88(1–4), 1–12 (2016)
33. T. Liu, J. Wang, S. Zong, Y. Wang, Cavitation erosion by laser-generated bubble near rigid boundary. High Power Laser Part. Beams 23, 2 (2011)