journal article·2025-03-01Open access

Safety analysis and experimental research on the limit state of subsea pipeline by reel-lay method

Chao Li, Nan Pang, Xing Liu, Kai Xu, Ming Ju, Zhidan Liu, Ning Chai, Pu Zhang, Songtao Meng, Bingqiang He, Yong Zhang, Haitao Wang

AIP Advances· Volume 15· Issue 3

Abstract

As the development of offshore oil and gas resources extends into deep sea, the reel-lay method was invented. During the entire process of reeling and unreeling in the reel-lay method, the pipeline undergoes several bends and experiences significant plastic deformation, which may lead to potential failure of the pipeline. To ensure the safety of subsea pipelines laid by the reel-lay method, this paper analyzes failure modes during reel laying and examines the limit states under combined loads. A model is developed using elasto-plastic theory to assess the pipeline’s ultimate bearing and strain capacities during the reeling and unreeling processes. Based on this model, a reel-lay system for 6-in. steel pipes was designed and tested in the Bohai Sea. The results, with average ellipticity at 1.215% and straightness at 0.0014 m, confirm the design’s validity and the accuracy of the proposed analysis method. This study proposes a criterion for ensuring the safety of pipelines during the reel-laying process, which can better guide the design of reel-laying equipment and operational safety.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Structural Integrity and Reliability Analysis · Geotechnical Engineering and Underground Structures · Engineering Structural Analysis Methods

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Guangdong Mechanical and Electrical Polytechnic 1 , Guangzhou 510515,

Guangxi Key Laboratory of Special Engineering Equipment and Control, Guilin University of Aerospace Technology 2 , Guilin 541004,

Wuhan Institute of Shipbuilding Technology 3 , Wuhan 430212,

Guangzhou Institute of Blue Energy 4 , Guangzhou 510555,

Funding

Guangdong provincial department of education youth innovation talent program · High level talents project of guangdong mechanical and electrical polytechnic · Campus level teaching and research projects of guangdong mechanical an electrical polytechinc · Project of educational commission of guangdong province of China · The basic ability enhancement program for young and middle-aged teachers of guangxi · Education scientific planning project of hubei provincial department of education · Hubei provincial depart of education research · China university industry university research innovation fund Aiwa technology innovation education special project

References (41)

Show source-provided references
1. Aggression in adolescents: The role of mother-child attachment and self-esteem10.3390/bs12050147 ↗
2. Innovations in a submarine piggyback pipeline project in the East China Sea10.1680/jcien.18.00010 ↗
3. Experimental and numerical study of coupling effects between vessel motion and pipeline tension in deepwater J-laying10.1016/j.oceaneng.2023.115827 ↗
4. J-Lay and steep S-lay: Complementary tools for ultradeep water
5. Reel-lay method to control global pipeline buckling under operating loads
6. Reeling analysis including strain Concentrations at girth welds
7. On the influence of mechanical and geometrical property distribution of the safe reeling of rigid pipelines
8. 2022
9. Winding and unwinding a pipe with Lüders bands on a reel. Part I: Analysis of base case10.1016/j.ijsolstr.2024.112687 ↗
10. Multi-scale coupling numerical modeling of metallic strip flexible pipe during reel-lay process10.1016/j.oceaneng.2023.115209 ↗
11. Numerical simulations and experimental study on the reeling process of submarine pipeline by R-lay method10.3390/jmse9060579 ↗
12. Research on dynamic response of pipeline under the reeling process and laying process10.3390/jmse11091783 ↗
13. Theoretical and experimental study on the change of mechanical properties of pipelines before and after reel-laying10.1016/j.oceaneng.2023.115230 ↗
14. On the flexure of thin cylindrical shells and other “thin” sections10.1098/rspa.1927.0125 ↗
15. Inelastic buckling of tubes under cyclic bending10.1115/1.3264891 ↗
16. Response and stability of elastoplastic circular pipes under combined bending and external pressure10.1016/0020-7683(82)90086-5 ↗
17. Hydraulic expansion of lined pipe for offshore pipeline applications10.1016/j.apor.2020.102523 ↗
18. Buckling and collapse of pseudoelastic NiTi tubes under bending10.1016/j.ijsolstr.2019.12.017 ↗
19. The influence of the diameter-to-thickness ratio on the stability of circular tubes under cyclic bending10.1016/s0020-7683(00)00116-5 ↗
20. The influence of notch depth on the response of local sharp-notched circular tubes under cyclic bending10.4236/jamp.2014.26040 ↗
21. Yield anisotropy effects on buckling of circular tubes under bending10.1016/j.ijsolstr.2006.03.005 ↗
22. Localization and propagation of curvature under pure bending in steel tubes with Lüders bands10.1016/j.ijsolstr.2008.01.013 ↗
23. A theoretical model for pipeline alignment in reel lay10.11990/jheu.201505007 ↗
24. Analysis on pipe safety during reel lay in deep sea10.3787/j.issn.1000-0976.2015.08.012 ↗
25. Analysis on buckling performance of pipe in reeling based on nonlinear ring theory10.11935/j.issn.1673-1506.2016.01.020 ↗
26. Analysis of ultimate bending moment of pipeline roll-up
27. Bending curvature model and calculation of residual stress of submarine pipe during reel-lay10.16483/j.issn.1005-9865.2015.03.003 ↗
28. Application of statistical analysis techniques to pipeline on-bottom stability analysis10.1115/1.4023204 ↗
29. Research on the analytical solution of ultimate bending moment capacity of pipelines considering ellipticalization and material anisotropy
30. Collapse of corroded pipelines under combined tension and external pressure10.1371/journal.pone.0154314 ↗
31. Finite element analysis of UOE manufacturing process and its effect on mechanical behavior of offshore pipes10.1016/j.ijsolstr.2015.12.020 ↗
32. Development of pipe lay vessels for rigid pipeline based on R-lay10.13788/j.cnki.cbgc.2015.01.011 ↗
33. Introduction to deepwater reel-lay pipe laying barge and CRA lined pipe installation
34. Research on Bauschinger effect of X65MO submarine pipeline steel10.13228/j.boyuan.issn1003-9996.20190090 ↗
35. Interaction behavior between outer pipe and liner within offshore lined pipeline under axial compression10.1016/j.oceaneng.2019.02.025 ↗
36. Development and expectation of key equipment and techonology for reel lay in deepwater10.12087/oeet.2095-7297.2019.06.10 ↗
37. Safety evaluation method for submarine pipelines based on a radial basis neural network10.3390/su151712724 ↗
38. Numerical investigation of buckling behavior of dented lined pipe under bending10.1016/j.ijpvp.2023.104997 ↗
39. Analytical study of subsea pipeline behaviour subjected to axial load in free-span location10.1080/20464177.2018.1532027 ↗
40. Study on restart safety of waxy crude pipelines based on reliability principle under constant flow10.1021/acsomega.2c00400 ↗
41. 2007