journal article·2024-10-01Open access

Development and design of a carbon fiber insole intended for individuals with partial foot amputation

Chandrika Wagle, Prateek D. Malwe, Nitin P. Bhone, Naresh Jaiswal, Chetanraj D. Patil, Ahmed Fouly, Mohd Asif Shah

AIP Advances· Volume 14· Issue 10

Abstract

Ankle and foot orthotics are suggested for gait rehabilitation therapy after a stroke. Clinical practice necessitates adjusting the ankle foot orthosis torque to accommodate each patient’s unique stride and body function. The objective of this paper is to develop a customized, cost-effective footplate orthosis from carbon fibers, manufactured using 3D printing, for individuals with partial foot amputations. The footplate is designed for use in developing nations and aimed to be made available with a reduced lead time. The experiment work carried out in this research is used to design, analyze, and validate a prosthetic footplate. A foot of size UK 7 with a 2 mm thick model of the human foot was modeled using Unigraphics-NX. The footplate’s design is being tested both conceptually and empirically. The footplate manufactured by applying load at toe and heel shows that the carbon fiber successfully restores leg length and reduces pressure on the feet’s delicate distal end.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Prosthetics and Rehabilitation Robotics · Diabetic Foot Ulcer Assessment and Management · Additive Manufacturing and 3D Printing Technologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology 1 , Pimpri, Pune, Maharashtra 411018,

Department of Mechanical Engineering, Walchand College of Engineering 2 , Sangli, Maharashtra 416415,

Department of Mechanical Engineering, AISSMS Institute of Information Technology 3 , Pune 411001, Maharashtra,

Department of Mechanical Engineering, Pune Vidhyarthi Grihas College of Engineering and Technology 4 , Pune, Maharashtra 411009,

Department of Mechanical Engineering, College of Engineering, King Saud University 5 , P.O. Box 800, Riyadh 11451,

6 Faculty of Economics, Kardan University, Parwane Du, 1001, Kabul, Afghanistan

7 Division of Research and Development, Lovely Professional University, Phagwara, Punjab, 144001, India

8 Centre of Research Impact and Outcome, Chitkara University Institute of Engineering and Technology, Chitkara University, Rajpura-140401, Punjab, India

Funding

King Saud University

References (44)

Show source-provided references
1. Design and analysis of foot plate using carbon material for partial foot amputation10.21203/rs.3.rs-2558730/v1 ↗
2. Psychological effects of amputation: A review of studies from India10.4103/0972-6748.196041 ↗
3. Design of a single lower extremity exoskeleton system for physiotherapy and walking assistance10.21506/j.ponte.2017.6.8 ↗
4. Optimum material selection to prosthetic leg through intelligent interface of RSM and FEA10.1016/j.matpr.2017.02.046 ↗
5. Simulation and analysis prosthetic leg
6. From design to clinical translation: Unraveling orthotist perspectives on 3D printed accommodative insoles10.1097/JPO.0000000000000538 ↗
7. Development of force plate for prosthetic applications interfacing with internet of things10.14419/ijet.v7i2.7.11430 ↗
8. Acute and mid-term (six-week) effects of an ankle-foot-orthosis on biomechanical parameters, clinical outcomes and physical activity in knee osteoarthritis patients with varus malalignment10.1016/j.gaitpost.2018.03.034 ↗
9. Powered ankle-foot orthoses: The effects of the assistance on healthy and impaired users while walking10.1186/s12984-018-0424-5 ↗
10. Identification and analysis of knee-ankle-foot orthosis design requirements based on feedback survey of orthosis users in India10.1080/17483107.2017.1416187 ↗
11. Effect of prosthetic design on centre of pressure excursion in partial foot prostheses10.1682/jrrd.2010.09.0167 ↗
12. Articulate Vs. Fixed carbon fiber Prosthesis after transmetatarsal amputation- A case study
13. Clinical effectiveness and cost-effectiveness of foot orthoses for people with established rheumatoid arthritis: An exploratory clinical trial10.1080/03009742.2016.1196500 ↗
14. Quantifying the spring-like properties of ankle-foot orthoses (AFOs)10.1097/jpo.0b013e31812e555e ↗
15. Design and analysis of foot orthotic for lower limb deformities using composites10.47392/irjash.2020.98 ↗
16. Additive manufacturing of specific ankle-foot orthoses for persons after stroke: A preliminary study based on gait analysis data10.3934/mbe.2019410 ↗
17. New possibilities using additive manufacturing with materials that are difficult to process and with complex structures10.1088/1402-4896/aa694e ↗
18. Gait assessment during the initial fitting of customized selective laser sintering ankle foot orthoses in subjects with drop foot10.1177/0309364612451269 ↗
19. Effect of ankle foot orthosis on gait parameters and functional ambulation in patients with stroke10.5606/tftrd.2017.129 ↗
20. The interdisciplinary management of foot drop10.3238/arztebl.2019.0347 ↗
21. Manufacturing, testing, and numerical modeling a lower limb orthosis for a patient that has a partial foot amputation
22. Satisfaction with ankle foot orthoses in individuals with Charcot-Marie-Tooth disease10.1002/mus.27027 ↗
23. Functional performance differences between carbon fiber and fiberglass prosthetic feet10.1097/pxr.0000000000000004 ↗
24. A study on the efficacy of AFO stiffness prescriptions10.1080/17483107.2019.1629114 ↗
25. Impact of ankle foot orthosis stiffness on Achilles tendon and gastrocnemius function during unimpaired gait10.1016/j.jbiomech.2017.09.015 ↗
26. The influence of passive-dynamic ankle-foot orthosis bending axis location on gait performance in individuals with lower-limb impairments10.1016/j.clinbiomech.2016.05.001 ↗
27. Additive manufacturing (3D printing): A review of materials, methods, applications and challenges10.1016/j.compositesb.2018.02.012 ↗
28. Effects of ankle-foot orthoses on hemiparetic gait10.1191/0269215503cr605oa ↗
29. Ankle kinematics and temporal gait characteristics over the duration of a 6-minute walk test in people with multiple sclerosis who experience foot Drop10.1155/2018/1260852 ↗
30. Acceptability and potential effectiveness of a foot drop stimulator in children and adolescents with cerebral palsy10.1111/j.1469-8749.2012.04401.x ↗
31. Comparison of the effects of solid versus hinged ankle foot orthoses on select temporal gait parameters in patients with incomplete spinal cord injury during treadmill walking10.1177/0309364612448511 ↗
32. Effects of AFO use on walking in boys with duchenne muscular dystrophy: A pilot study10.1097/pep.0000000000000099 ↗
33. Use of and satisfaction with ankle foot orthoses10.4172/2329-910X.1000167 ↗
34. Additive manufacturing technologies – Rapid prototyping to direct digital manufacturing10.1108/aa.2012.03332baa.010 ↗
35. Manufacturing and analysis of carbon fiber knee ankle foot orthosis10.14419/ijet.v7i4.17315 ↗
36. Passive prosthetic ankle and foot with glass fiber reinforced plastic: Biomechanical design, simulation, and optimization10.1007/978-981-13-9977-0_6 ↗
37. Design and analysis of a passive ankle foot orthosis by using transient structural method10.1088/1742-6596/1706/1/012203 ↗
38. Production and mechanical properties of Al 6063/B4c composites10.26480/jmerd.01.2019.46.49 ↗
39. An experimental investigation on mechanical and wear properties of Al7075/SiCp composites: Effect of SiC content and particle size10.1115/1.4037845 ↗
40. Preparation and characterization of PEG-Mg(CH3COO)2-CeO2 composite polymer electrolytes for battery application10.1007/s12034-014-0654-5 ↗
41. 2017
42. Bi-axial buckling of laminated composite plates including cutout and additional mass10.3390/ma12111750 ↗
43. Comparison of the mechanical performance between (glass, sisal, ladies finger, hemp) reinforced polyester composites with and without molybdic acid
44. 3D-printed ankle-foot orthosis: A design method10.1016/j.matpr.2019.03.122 ↗