Active fault-tolerant control for asynchronous machines using EKF-based fault estimation and 3-H-bridge inverter mitigation of ITSCs

This paper introduces an active fault-tolerant control system designed to effectively detect and mitigate inter-turn short-circuit (ITSC) faults in asynchronous machines. Utilizing the extended Kalman filter, the system precisely estimates electrical parameters, including resistances and inductances, crucial for identifying such faults. By integrating these estimations into the control mechanism, the system dynamically detects, isolates, and adjusts control laws based on fault severity assessments. The proposed controller, built upon an accurate three-phase faulty model, not only addresses torque ripple issues but also incorporates a 3-H-bridge inverter to manage current imbalances, particularly in degraded operating conditions. To evaluate its efficacy and robustness, comprehensive numerical simulations were conducted using MATLAB/SIMULINK. Results validate the effectiveness of the proposed control approach in ensuring the uninterrupted safe operation of asynchronous motors, even in the presence of ITSC faults, presenting a promising solution for enhancing fault tolerance in industrial settings. Further exploration is warranted to assess its real-world applicability and potential limitations across diverse operational scenarios. This system’s implementation promises practical benefits by bolstering operational reliability and safety in industrial machinery, contributing to improved workforce safety and reduced downtime, thus offering significant social advantages.