journal article·2018-08-01Open access

Simulating the horizontal growth process of silicon ribbon

Tao Sun, Jianning Ding, Cunhua Jiang, Jiawei Xu, Ningyi Yuan

AIP Advances· Volume 8· Issue 8

Abstract

In this paper, we present a solidification growth model that primarily describes the principal components of horizontal ribbon growth process, but also discusses the interaction between fluid flow and heat transfer, crystallization dynamics, and the effects of oxygen impurity distribution in melts, particularly with respect to the morphology of the interface. The effects of the jet cooling rate, pulling speed, and transfer coefficient on solute transport were studied. The results showed that a higher jet velocity produces a sharper temperature gradient at the interface and a stronger Marangoni effect, facilitates solute transport in the silicon melt, and promotes higher oxygen concentration in crystal. The stronger Marangoni convection causes more rapid oxygen transfer in the silicon melt and a higher oxygen concentration. Solidification front increases the downward flow velocity of the eddy current as the pulling speed is increased; this leads to a decrease in solute concentration at the interface. An increase in the downward flow of the vortex confluence facilitates the reduction of solute concentration in the crystal. An increase in the upward flow of the vortex confluence will increase the concentration in the crystal. The oxygen concentration is concentrated at the top and bottom of the silicon ribbon.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Solidification and crystal growth phenomena · Fluid Dynamics and Thin Films · Silicon and Solar Cell Technologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Micro /Nano Science and Technology Center, Jiangsu University 1 , Zhenjiang 212013, China

Collaborative Innovation Center of Photovoltaic Science and Engineering, the breeding construction point of State Key Laboratory of Photovoltaic Engineering Science, Changzhou University 2 , Changzhou 213164, Jiangsu Province, China

Funding

National Natural Science Foundation of China

References (18)

Show source-provided references
1. Crystalline silicon photovoltaics: A cost analysis framework for determining technology pathways to reach baseload electricity costs10.1039/c2ee03489a ↗
2. S. William, “Process for growing single crystals,” U.S. Patent 3, 031, 275[P]. 1962-4-24.
3. A new method for growing crystal ribbons10.1016/0022-0248(69)90020-7 ↗
4. Improvements in the horizontal ribbon growth technique for single crystal silicon10.1016/0022-0248(80)90248-1 ↗
5. Modeling and laboratory scale proof of concept of the horizontal ribbon growth process: Application to silicon ribbon manufacturing
6. Theoretical analysis of heat flow in horizontal ribbon growth from a melt10.1063/1.325401 ↗
7. Analysis of forced convection heat flow effects in horizontal ribbon growth from the melt10.1016/0022-0248(80)90233-x ↗
8. Investigation of the meniscus stability in horizontal crystal ribbon growth10.1016/0022-0248(80)90234-1 ↗
9. Thermal-capillary analysis of the horizontal ribbon growth of silicon crystals10.1016/j.jcrysgro.2012.06.055 ↗
10. Stability limits for the horizontal ribbon growth of silicon crystals10.1016/j.jcrysgro.2012.10.024 ↗
11. An analysis of segregation during horizontal ribbon growth of silicon10.1016/j.jcrysgro.2013.12.021 ↗
12. Dynamics of partially faceted melt/crystal interfaces i: Computational approach and single step-source calculations10.1016/j.jcrysgro.2004.04.108 ↗
13. Investigation of the meniscus stability in horizontal crystal ribbon growth10.1016/0022-0248(80)90234-1 ↗
14. Rate limits in silicon sheet growth: The connections between vertical and horizontal methods10.1016/0022-0248(87)90157-6 ↗
15. Experimental and numerical investigation of the horizontal ribbon growth process10.1016/j.jcrysgro.2016.08.034 ↗
16. Sensitivity analyses of the thermophysical properties of silicon melt and crystal10.1088/0957-0233/16/2/018 ↗
17. Dynamics of partially faceted melt/crystal interfaces I: Computational approach and single step-source calculations10.1016/j.jcrysgro.2004.04.108 ↗
18. 2010