Challenge of fabricating difficult-to-nitride materials: Formation of martensitic phase in (Fe0.8Co0.2)8N foil based on industrially suitable gas-nitriding process

Nitrogen-martensitic phase (Fe0.8Co0.2)8N was successfully synthesized by using an industrially suitable gas-nitriding process of a bulk foil. So far, the nitrogen-martensitic phase of the bulk material has not been synthesized at such a high Co content. We found that this is because the nitride was easily denitrided by elevating temperature. In this work, by exploiting a NH3 gas-nitriding process combined with quenching at a rapid cooling rate (>800 °C/s) in NH3 atmosphere, we found that nitrogen stayed at the surface layer of the foil. By using cross-sectional laser microscopy, the nitride region was observed as a 7-μm-thick layered shape at the surface of the 100-μm-thick foil. An x-ray diffraction technique revealed that the nitride layer was a martensitic phase that was characterized as a body-centered tetragonal structure with c/a = 1.04. These findings can be applied to nitriding and surface treatments for alloy systems in which a nitrogen solid solution is hardly formed. Our developed method is promising because the martensitic phase is expected to be formed in whole bulk by further optimizing parameters clarified in this work.