Secondary recrystallization behavior in magnetostrictive Fe-Ga thin sheets induced by nano-sized composite precipitates

Strengthening η texture (⟨001⟩//rolling direction) through secondary recrystallization can significantly improve the magnetostriction coefficient of Fe-Ga thin sheets and expand the use of Fe-Ga alloys in high-frequency applications. However, the secondary recrystallization of Goss texture in Fe-Ga thin sheets deteriorates significantly with the thinning of the sheet thickness under the current inhibitors of micron-sized NbC particles or precipitates. In this paper, a new composite inhibitor system, composed of nano-sized MnS and Nb(C,N) precipitates, is proposed to induce the secondary recrystallization Goss texture in Fe-Ga thin sheets with thicknesses less than 0.3 mm. The density and size of MnS and Nb(C,N) is designed based on the effect of alloy composition and hot rolling parameters on the precipitation kinetics of MnS and Nb(C,N), including the relative nucleation rate-temperature (NrT) and precipitation-time-temperature (PTT) curves. It is found that the stored deformation energy increases the maximum nucleation rate and the fastest precipitation temperature. A large number of lamellar and rectangular precipitates (MnS and Nb(C,N)) with a size of 5∼20 nm were precipitated after hot-rolling at a temperature of 800∼1,050 °C and a total thickness reduction of 80%. These nano-sized inhibitors provide a strong pinning effect for the primary recrystallized grains, and induce abnormal grain growth of Goss grains at an annealing temperature of 950∼1,050 °C. Resultingly, centimeter-sized Goss grains with a small deviation angle and maximum magnetostriction coefficient of 264 ppm are successfully achieved in Fe-Ga alloy thin sheets with a thickness of 0.25 mm.