journal article·2025-06-01Open access

Enhancement study of electronic component size measurement and defect detection based on machine vision

Yi Jiang, Shamsul Arrieya Ariffin, Yanbei Duan

AIP Advances· Volume 15· Issue 6

Abstract

This paper is based on machine vision technology, combined with Halcon software, based on electronic components’ size measurement and defect detection. First, the application status and research significance of machine vision technology in the field of electronic components are introduced. The camera model MV-SUA1201C is used to take the image of the calibration board and then calibrate the industrial camera through HALCON to obtain the relationship between the world coordinates and the pixel coordinates. Then, the electronic component images were pre-processed, such as grayscale conversion, and the preprocessed images were used for size measurement and defect detection. Size measurement is the automatic measurement of electronic components by adding components to the measurement model. Defect detection is to automatically identify the starting position of the pin, detect each pin one by one, and automatically mark the missing position of the pin. The pin detection result is displayed by the upper machine. Finally, the relative error of the visual measurement results is controlled at about 0.8%, and the visual defect detection can automatically detect the pin defect, saving both manpower and time cost.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Industrial Vision Systems and Defect Detection · Image Processing Techniques and Applications · Image and Object Detection Techniques

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

School of Mechanical and Vehicle Engineering, Nanchang Institute of Science and Technology 1 , Jiangxi,

2 City University Malaysia, 46100 Petaling Jaya, Selangor Darul Ehsan, Kuala Lumpur, Malaysia

3 Sultan Idris Education University, Tanjung Malin, Perak, Malaysia

References (13)

Show source-provided references
1. Application status and prospect on computer vision technology application in bridge and tunnel engineering10.3724/j.gyjzG23051209 ↗
2. Design of internal wire joint size measurement system based on machine vision
3. Design of a digital image processing system based on machine vision
4. L. Zhou , “Research on the image detection method of chip surface defects,” Ph.D. dissertation (Guilin University of Electronic Technology, 2023).
5. Development status and prospect of machine vision technology
6. Research progress and prospects of machine vision technology
7. Research on the application of machine vision technology in manufacturing enterprises
8. State of the art in defect detection based on machine vision10.1007/s40684-021-00343-6 ↗
9. Image processing of profile surface defects based on machine vision
10. Digital step edges from zero crossing of second directional derivatives10.1109/tpami.1984.4767475 ↗
11. Image processing techniques for Machine Vision
12. J. Wang , “Improvement of the quantum particle swarm algorithm and its application in image segmentation,” M.S. thesis, Anhui University of Technology, 2015.
13. Detection of vacuum pump scraper installation defects based on image processing analysis