Effect of different catalyst preparation methods on the synthesis of carbon nanotubes with the flame pyrolysis method

The Flame pyrolysis method used to synthesize carbon nanotubes was studied in this work. In order to improve the quality of synthesized carbon nanotubes, it is important to change the corresponding natures of the catalyst. Two catalyst preparation methods, namely, the sol-gel method and the impregnation method, were compared in this experiment. The properties of the catalyst are analyzed in depth by energy dispersive spectrometer (EDS), x-ray diffraction (XRD), temperature program reduction (TPR). The generation of carbon nanotubes was systematically analysed through scanning electron microscope (SEM), molecule dynamics (MD), raman spectroscopy and transmission electron microscope (TEM). The results show that the catalysts prepared by the impregnation method are stickier, dispersed and easier to dip onto the probe or substrate, which is beneficial for the large-scale production of carbon tubes. The specific surface area of alumina is larger and the iron and molybdenum oxide are more evenly dispersed on the surface of alumina. The carbon nanotubes produced by the catalysts prepared by impregnation method are flatter and have less impurities. The ratio of ID/IG+ is 29.7% lower than that of the sol-gel method in the Raman spectra. The TEM statistics show that the average diameter of the carbon tubes decreases by 23.3%. Therefore, the impregnation method can improve the quality of carbon nanotubes in the case of a similar degree of difficulty in the preparation of the catalyst.