Revealing on metallurgical behavior of iron-rich Sm(Co0.65Fe0.26Cu0.07Zr0.02)7.8 sintered magnets

The sintered magnets with the nominal composition of Sm(Co0.65Fe0.26Cu0.07Zr0.02)7.8 were prepared by standard metallurgical method. The evolution of phase transformation of the specimens during heat treatments was investigated in detail. After isothermal aging at 1103 K for 20 hrs and step cooling to 673 K and keeping for 10hrs, the remanence Br of the specimens almost keeps constant (∼11.5 kGs), while the intrinsic coercivity Hcj increases from 7.9 to 31.5 kOe. The maximum energy product of the final magnet is close to 32 MGOe. The phase is single phase with 1:7H structure in the specimen A only annealed at 1453 K for 4hrs. It is found that a cellular microstructure with a platelet Z-phase have appeared in the sample after the isothermal aging in 1103 K for 20h, which contain 2:17R, 2:7R and 5:19H phases. Furthermore, the 1:5H phase has appeared after the step cooling to 873 K, together with some 2:17R, 2:7R and 5:19H phases. Interestingly, it is found that the phase transformation has completed after the step cooling to 773 K. And the phase constitution in specimens is stable during the step cooling to 673 K.