journal article·2024-04-01Open access

Effect of copper addition on mechanical properties and microstructures of LM25 cast alloys

Kapil Surani, Miguel Villagómez Galindo, Hiteshkumar Patel, Vladimir Ivanovich Velkin, Md Irfanul Haque Siddiqui, Abhinav Kumar, Jayant Giri, Intesaaf Ashraf, Mohd Asif Shah

AIP Advances· Volume 14· Issue 4

Abstract

The use of aluminum alloys in automobiles is expanding, and the potential for additional increases is significant. Further growth will be determined by improvements in material qualities for existing applications or the discovery of new applications. Alloy A-356 (LM25) is commonly employed for high-quality alloy wheel rims in various motor vehicles, constituting 40% of global car usage. This study introduces 0.2% Cu into the Al–Si–Mg alloy system to enhance the mechanical properties. The alloy blend is cast into a metal mold, subjected to a 4-h cure at 540 °C, quenched with water, and precipitation hardened for 12 h at 1800 °C. Optical and scanning electron microscopes are utilized to analyze the alkali microstructure. The mechanical properties of alloyed and unalloyed castings, including hardness and tensile test results, are examined in untreated and heat-treated states. Fracture surfaces of tensile specimens are scrutinized. Intermetallic compounds formed during solidification are studied using scanning electron microscopy and x-ray diffraction analysis. The tensile strength under unalloyed (LM25) and alloyed (LM25 + 0.2 wt. % Cu) conditions before and after heat treatment [(72, 165.4 and 88.3, 237.1) and (78, 179.6 and 98, 252.9, respectively)] shows a significant increase.
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Research context

OpenAlex topics: Aluminum Alloy Microstructure Properties · Aluminum Alloys Composites Properties · Microstructure and mechanical properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Mechanical Engineering Department, Gujarat Power Engineering and Research Institute 1 , Near Mevad Toll-booth, Express Highway, Ahmedabad, Mehsana, Gujarat 382710, India

Universidad Michoacana de San Nicolás de Hidalgo 2 , C. de Santiago Tapia 403, Centro, 58000 Morelia, Mich., Mexico

Department of Nuclear and Renewable Energy, Ural Federal University Named After the First President of Russia Boris Yeltsin 3 , 620002 Ekaterinburg, Russia

4 Mechanical Engineering Department, College of Engineering, King Saud University, Riyadh 11451, Saudi Arabia

Department of Mechanical Engineering, Yeshwantrao Chavan College of Engineering 5 , Hingna Rd, Nagpur, Maharashtra 441110, India

Department of Animal Physiology, Institute of Biological Sciences, University of Rostock 6 , 18059 Rostock, Germany

Department of Economics, Kebri Debar University, Kabridahar University 7 , Kabridahar, Ethiopia

8 Centre of Research Impact and Outcome, Chitkara University Institute of Engineering and Technology, Chitkara University, Rajpura-140401, Punjab, India.

9 Division of Research and Development, Lovely Professional University, Phagwara, Punjab, 144001, India.

Funding

King Saud University

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