Bio-oil yield maximization and characteristics of neem based biomass at optimum conditions along with feasibility of biochar through pyrolysis

There is a growing need for a more streamlined and automated method of refining biofuels, as there are currently no universally applicable process inspection instruments on the market. All process variables in bio-oil upgrading operations are maintained according to the offline specifications of the products and intermediates. Failure of the process and loss of resources can result from batch-wise monitoring not having real-time product standards. Consequently, in order to cut down on waste and lessen the chances of process failure, a quick and accurate tool for specifying intermediates and products is required. To resolve this issue, we created a model using response surface methodology and an artificial neural network that can increase the bio-oil yield involving parameters, i.e., biomass particle size (mm), temperature (°C), and residence time (min). The maximum bio-oil production (47.0883%) was achieved at 3 mm particle size, 523°C temperature, and 20 min residence time. All results are “better” for root mean squared error (∼1), and the highest coefficient of regression for bio-oil production is in the range of 0.97–0.99. Temperature is the most significant factor in bio-oil yield, followed by particle size and residence time. Based on physicochemical properties, bio-oil has the maximum kinematic viscosity (11.3 Cst) and water content (18.7%). Making bio-oil precious compounds allows it to be used as boiler feedstock and steam generation fuel.