Investigation of two-phase change flow in mechanical seal with complex solid surfaces

Phase change flows between seal faces play an important role in the performance of mechanical seals. Cavitation and boiling phenomena are observed to occur between mechanical seal faces. Most studies on phase change flows in mechanical seals focus on only one phenomenon. However, in different mechanical seal structures, for example, sector-groove seals, cavitation and boiling may appear simultaneously when the temperature and speed are changed. This study contributes to ongoing investigations in the field by proposing a phase change flow model considering both cavitation and boiling in mechanical seals. First, the governing equations and main features of the proposed model are discussed based on the mass conservation law, which is particularly useful in cases where both cavitation and boiling occur. Then, numerical schemes were constructed by employing the liquid volume fraction and analyzed by considering two different forms of fluid flux equations. Case studies of two models, namely, the wavy face seal and hydrostatic seal, were conducted and separately analyzed, and the numerical results demonstrated the feasibility of the proposed model. Then, numerical simulation and experiment of a sector-groove seal were conducted to demonstrate the advantage of the proposed model. The proposed model is especially effective for analyzing the two-phase flow field bounded by complex solid surfaces.