Numerical investigation of various laser–waterjet coupling methods on spot power density distribution

This paper presents a numerical simulation study on the coupling of lasers and waterjets, focusing on the distribution of the spot power density. The analysis utilized a laser wavelength of 532 nm, chosen for its minimal energy attenuation in water. The key conditions for successful coupling were identified, including the necessity for the spot diameter of the laser beam to be smaller than the nozzle diameter of the waterjet fiber, the numerical aperture of the laser beam to be lower than that of the waterjet fiber, and the divergence angle of the laser to be smaller than the critical angle for total internal reflection. Using the ZEMAX simulation software, various coupling cases were explored, revealing that the radial displacement of the waterjet fiber relative to the laser axis has the most significant impact on the output power density, followed by angular deflection, whereas the axial displacement has the minimal effect. This study also investigates the combined effects of different influencing factors on the peak distribution of the output power density, uncovering distinct characteristics resulting from these deviations. Overall, the research findings provide theoretical insights for achieving effective coupling between fine waterjets and lasers as well as for the design of water-guided laser coupling devices.