Fabrication and evaluation of controllable deposition distance for aligned pattern by multi-nozzle near-field electrospinning

To mass-volume fabricate micro- and nano-scales aligned pattern, multi-nozzle near-field electrospinning (NFES) direct-writing technology is well proposed as a high-efficiency method in electrohydrodynamic (EHD) printing process. However, the interference effect among adjacent nozzles and coupling effect of various parameters have restricted to investigate deposition characteristic of multi-nozzle NFES and control EHD multi-jet deposition accuracy. In order to improve the accuracy of EHD multi-jet deposition with high-efficiency printing process, the experimental result compared with theoretical method were discussed. In this work, the influence of multi-nozzle geometry distribution and electrospinning parameters on deposition characteristic was studied with multi-nozzle NFES setup, and nozzles were in linear array. The deposition distance and homogeneity of aligned nanofibers were measured and explained with coefficient of dispersion on electric field among nozzles by simulation. Moreover, deposition distance of multi-nozzle NFES process was evaluated by modified theoretical derivation based on our previous studies. The modified theoretical derivation showed a good agreement with experiment results, and indicated that multi-nozzle NFES could accurately and efficiently direct-write aligned array pattern in future.