Fabrication of three-dimensional nanofibrous macrostructures by electrospinning

Electrospinning has been widely used in fabricating nanofibers and nanofibrous membranes. Recently, the fabrication of three-dimensional (3D) nanofibrous macrostructures has become a hot subject in the development of electrospinning technology. In this paper, the 3D nanofibrous macrostructure was constructed by using electrospinning apparatus with both dynamic and static 3D collecting templates. The effect of the governing parameters on the formation process of 3D macrostructure is studied, such as the applied voltage, the flow rate, the needle-tip-to-collector distance, and the rotating speed. It was found that laying the collecting device either in parallel or perpendicularly with some gap in between, would lead to orderly deposition of nanofibers. In this study, a “dumbbell” dynamic collector was used to fabricate special 3D macrostructures consisting of multilayers of fibrous membranes. By adjusting the rotating speed of the collector, the formation process of multilayer 3D macrostructure can be controlled. An umbrella-shaped static structure collector was used to fabricate 3D framework structures. It is feasible to fabricate various 3D nanofibrous structures via electrospinning with 3D collecting templates, which has great potential in tissue engineering.