Influence of needle impact velocity on the jetting effect of a piezoelectric needle-collision jetting dispenser

Many scholars have conducted in-depth analysis on relevant factors that affect the accuracy of jet dispensing. However, research on the influence of needle impact velocity on jetting performance is limited. Thus, a piezoelectric needle-collision dispenser for micro-droplet jetting is designed in this study, and the influence of the needle impact velocity on jetting effect is deeply analyzed. Initially, the principle of droplet formation and injection is analyzed by Fluent simulation. Thereafter, the mathematical model of the droplet velocity in the nozzle orifice is derived, and the influence of the needle impact velocity on the jetting performance is simulated and analyzed. Results show that the needle impact velocity has an influence on the jetting effect. A prototype of the jetting dispenser is subsequently fabricated, and the needle impact velocity is tested with laser micrometer. The relationship between the needle impact velocity and droplet weight and its corresponding ejected effect are obtained through experimental research. Finally, a UV glue with viscosity of 5,000 cps can be ejected with a minimum average diameter of 272.1 μm by using a needle with a radius of 0.5 mm, a nozzle with a diameter of 50 μm, a taper angle of 90°, a supply pressure of 0.2 Mpa, and a needle impact velocity of 0.13 m/s. The variation of the droplet diameter is within ±2.5%.