journal article·2026-07-14Open access

Continuous‐Flow Microfluidic Synthesis Enhances C 2+ Selectivity for Cu 2 O Catalysts

Carlota Casas, Anh Tuan Ngo, João Pedro Vale, Ona Falcó, Gerard Martí, Mohamed Amazian, Júlia Mayans, Sònia Estradé, Marcos Gil‐Sepulcre, Teresa Andreu, Francesca Peiró, Tiago Sotto Mayor, Lluís Yedra, Jordi García‐Antón, Josep Puigmartí‐Luis, Xavier Sala, Roc Matheu

Abstract

ABSTRACT The electrochemical reduction of CO 2 to multicarbon (C 2+ ) products offers a promising pathway to replace fossil fuels in the chemical and transportation sectors. However, achieving high C 2+ selectivity requires precisely engineered structures, which, in turn, necessitate advanced synthetic strategies and in situ characterization. Herein, we leverage microfluidic technologies to rationally design and synthesize Cu 2 O nanoparticles with tunable features under laminar flow conditions, thereby providing a previously inaccessible level of control over catalyst structure. By tuning flow parameters within the microfluidic platform, we precisely regulate the reaction‐diffusion interface, enabling fine control over nanoparticle size, morphology, and defect density. The resulting Cu 2 O nanoparticles exhibit a high defect density and intrinsic nanoporosity, two properties known to enhance C 2+ selectivity during CO 2 electroreduction. In contrast, Cu 2 O nanoparticles synthesized via conventional batch methods under identical stoichiometric conditions exhibit larger pore sizes, lower defect densities, and lower C 2+ selectivity. Using in situ liquid‐phase transmission electron microscopy and operando X‐ray absorption spectroscopy, we further elucidate the evolution of both catalyst systems. Finally, we demonstrate that surface modification with polyaromatic films further promotes C 2+ formation. This work highlights microfluidic synthesis as a powerful platform for designing advanced electrocatalysts with tunable structural features and enhanced CO 2 conversion performance to C 2+ products.
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Research context

OpenAlex topics: CO2 Reduction Techniques and Catalysts · Electrocatalysts for Energy Conversion · Copper-based nanomaterials and applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Departament de Química Inorgànica i Orgànica Institut De Química Teòrica i Computacional Universitat De Barcelona Barcelona Spain

Departament de Química Universitat Autònoma de Barcelona Cerdanyola del Vallès Spain

Departament de Ciència de Materials i Química Física Institut de Química Teòrica i Computacional Universitat de Barcelona Barcelona Spain

CEFT – Transport Phenomena Research Centre ALiCE – Associate Laboratory in Chemical Engineering Faculty of Engineering University of Porto Porto Portugal

Department of Electronics and Biomedical Engineering Institute of Nanoscience and Nanotechnology Universitat de Barcelona Barcelona Spain

Departament de Química Orgànica Universitat de València València Spain

Institució Catalana de Recerca i Estudis Avançats Barcelona Spain

Funding

Agència de Gestió d'Ajuts Universitaris i de Recerca · Agencia Estatal de Investigación

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