Laser Preset of MnO x Layer on High‐Entropy Alloy Surface for Ampere‐Level Ultra‐Stable OER Performance
Source abstract
Abstract
ABSTRACT Electrocatalytic water splitting offers an efficient pathway for producing renewable hydrogen, which is considered a key strategy toward global carbon neutrality. Yet, under harsh industrial operating conditions, the catalyst inevitably undergoes dynamic structural reconstruction, oxidative dissolution of active sites, and mechanical detachment during high‐potential anodic oxygen evolution reaction (OER), severely limiting their activity and stability. Here, we present an MnO x (composed of Mn 3 O 4 and Mn 2 O 3 ) layer on the FeCoNiCrMn high‐entropy alloy (HEA) surface (denoted as HEA‐ML) via laser powder bed fusion (LPBF) process and reveal that the MnO x layer suppresses multimetal dissolution in HEA and mitigates excessive surface reconstruction under OER conditions. Furthermore, the MnO x layer featuring a porous and rough surface enhances water adsorption and bubble diffusion, thereby accelerating interfacial mass transfer and OER kinetics. These outstanding features endow the catalyst to exhibit both excellent activity (227 ± 2 mV at 10 mA cm −2 ) and industrial‐grade ultra‐stable OER performance (operating stably for 1500 h at 1.0 A cm −2 ). Our research findings provide new insights into the structure‐activity‐stability relationship of HEA electrocatalysts and demonstrate a novel approach for designing industrially viable OER catalysts with high activity and ultra‐stability.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Electrocatalysts for Energy Conversion · High Entropy Alloys Studies · Ammonia Synthesis and Nitrogen Reduction
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Institute of Advanced Machinery and Technology (IAMT) Sungkyunkwan University Suwon Republic of Korea
School of Mechanical Engineering Sungkyunkwan University Suwon Republic of Korea
School of Materials Science and Engineering and KNU Advanced Material Research Institute Kyungpook National University Daegu Republic of Korea
Department of Smart Fab. Technology Sungkyunkwan University Suwon Republic of Korea
Funding
National Research Foundation of Korea
References (62)
Show source-provided references
1. 10.1021/jacs.3c1186110.1021/jacs.3c11861 ↗
2. 10.1002/adma.20241526910.1002/adma.202415269 ↗
3. 10.1038/s41467‐023‐41706‐810.1038/s41467‐023‐41706‐8 ↗
4. 10.1002/aenm.20230253710.1002/aenm.202302537 ↗
5. 10.1038/s41893‐023‐01101‐z10.1038/s41893‐023‐01101‐z ↗
6. 10.1016/j.chempr.2023.08.00610.1016/j.chempr.2023.08.006 ↗
7. 10.1021/acs.nanolett.2c0275510.1021/acs.nanolett.2c02755 ↗
8. 10.1002/adma.20231091810.1002/adma.202310918 ↗
9. 10.1038/s41467‐023‐43466‐x10.1038/s41467‐023‐43466‐x ↗
10. 10.1016/j.cej.2024.15004410.1016/j.cej.2024.150044 ↗
11. 10.1002/aenm.20230023910.1002/aenm.202300239 ↗
12. 10.1002/aenm.20180384610.1002/aenm.201803846 ↗
13. 10.1016/j.joule.2024.06.02310.1016/j.joule.2024.06.023 ↗
14. 10.1039/D4EY00037D10.1039/D4EY00037D ↗
15. 10.1021/acs.jpcc.3c0500210.1021/acs.jpcc.3c05002 ↗
16. 10.1002/smll.20240411810.1002/smll.202404118 ↗
17. 10.1038/s41467‐023‐41517‐x10.1038/s41467‐023‐41517‐x ↗
18. 10.1021/acscatal.4c0279210.1021/acscatal.4c02792 ↗
19. 10.1021/acscatal.0c0361710.1021/acscatal.0c03617 ↗
20. 10.1016/j.actamat.2016.08.08110.1016/j.actamat.2016.08.081 ↗
21. 10.1016/j.nanoen.2024.11052810.1016/j.nanoen.2024.110528 ↗
22. 10.1039/D2TA09039B10.1039/D2TA09039B ↗
23. Charge State Manipulation Induced Trough Cation Intercalation Into MnO2 Sheet Arrays for Efficient Water Splitting″10.1016/j.cej.2020.127894 ↗
24. Defect‐Engineered Ultrathin δ‐MnO2 Nanosheet Arrays as Bifunctional Electrodes for Efficient Overall Water Splitting″10.1002/aenm.201700005 ↗
25. 10.1021/ja413147e10.1021/ja413147e ↗
26. 10.1038/s41467‐022‐28723‐910.1038/s41467‐022‐28723‐9 ↗
27. 10.1039/D4CC06144F10.1039/D4CC06144F ↗
28. 10.1016/j.ijhydene.2025.06.04910.1016/j.ijhydene.2025.06.049 ↗
29. 10.1021/jacs.8b0538210.1021/jacs.8b05382 ↗
30. 10.1002/aenm.20120023010.1002/aenm.201200230 ↗
31. 10.1016/j.actamat.2024.12002910.1016/j.actamat.2024.120029 ↗
32. 10.1016/j.corsci.2025.11275610.1016/j.corsci.2025.112756 ↗
33. 10.1016/j.jmatprotec.2025.11894110.1016/j.jmatprotec.2025.118941 ↗
34. 10.1016/j.matdes.2020.10938010.1016/j.matdes.2020.109380 ↗
35. 10.1021/acsanm.0c0274710.1021/acsanm.0c02747 ↗
36. 10.1021/jp500939d10.1021/jp500939d ↗
37. Chemisorption and the Initial Stage of Oxidation on Mn10.1016/0039-6028(81)90533-1 ↗
38. 10.1002/smll.20190545210.1002/smll.201905452 ↗
39. 10.1002/advs.20230742410.1002/advs.202307424 ↗
40. 10.1021/acsami.4c0362910.1021/acsami.4c03629 ↗
41. 10.1021/acsnano.1c0025110.1021/acsnano.1c00251 ↗
42. 10.1021/jacs.3c1086810.1021/jacs.3c10868 ↗
43. 10.1002/anie.20240579810.1002/anie.202405798 ↗
44. 10.1039/D5SE00262A10.1039/D5SE00262A ↗
45. 10.1002/aenm.20240263310.1002/aenm.202402633 ↗
46. 10.1002/anie.20220721710.1002/anie.202207217 ↗
47. 10.1039/D3EE02714G10.1039/D3EE02714G ↗
48. 10.1002/advs.20251059410.1002/advs.202510594 ↗
49. 10.1016/S1872-2067(24)60076-810.1016/S1872-2067(24)60076-8 ↗
50. 10.1002/adma.20200737710.1002/adma.202007377 ↗
51. 10.1002/smll.20230019410.1002/smll.202300194 ↗
52. 10.1126/sciadv.aap797010.1126/sciadv.aap7970 ↗
53. 10.1002/anie.20231190910.1002/anie.202311909 ↗
54. 10.1021/acscatal.4c0236910.1021/acscatal.4c02369 ↗
55. 10.1002/adfm.20231377010.1002/adfm.202313770 ↗
56. 10.1016/j.jechem.2024.06.04810.1016/j.jechem.2024.06.048 ↗
57. 10.1002/adfm.20211267410.1002/adfm.202112674 ↗
58. 10.1016/j.cclet.2022.10801610.1016/j.cclet.2022.108016 ↗
59. 10.1016/j.apcatb.2021.12092310.1016/j.apcatb.2021.120923 ↗
60. The Formation of Unsaturated IrOx in SrIrO3 by Cobalt‐Doping for Acidic Oxygen Evolution Reaction″10.1038/s41467-024-46801-y ↗
61. L.Bertuccioli A.Chan D.Hart et al. “Development of Water Electrolysis in the European Union ” (European Commission 2014).
62. T.Emanuele B.Herib M.Raul et al. “Green Hydrogen Cost Reduction: Scaling Up Electrolysers to Meet the 1.5°C Climate Goal ” (International Renewable Energy Agency 2020).