journal article·2026-06-04Open access

Atomic‐Level CuO x ‐CoO x ‐Pd Interfacial Engineering Enables Hierarchical Synergy for High‐Efficiency ORR Pathways and Boosted Power Output in Alkaline Fuel Cells

Yang‐Yang Hsu, Ching‐Hua Fan, Kuan‐Wen Wang, Kuang‐Kuo Wang, Nozomu Hiraoka, Hirofumi Ishii, Ting‐Shan Chan, Po‐Chun Chen, Tsan‐Yao Chen

Abstract

ABSTRACT The sluggish kinetics of the oxygen reduction reaction (ORR) and the high cost of Pt‐based catalysts remain major barriers for alkaline fuel cell (AFC) technologies. Here we report a Cu‐decorated CoO@Pd catalyst in which atomic‐to‐subnanometer CuO x species reconstruct the Pd‐Co‐Cu heterointerface and enable a cooperative multi‐site ORR pathway. Structural and spectroscopic analyses reveal that low Cu loading produces atomically dispersed CuO x motifs that enrich oxygen vacancies (O V )s, preserve metallic Pd, and stabilize oxygen‐deficient Co 3 + centers. Operando PFY‐XANES/EXAFS further uncovers a synergistic mechanism in which O V s around Cu serve as rapid O 2 activation sites, Pd mediates lateral *O ads spillover, and O V s around Co act as the primary *O ads reduction centers. This division of labor maximizes four‐electron ORR kinetics, yielding a on‐set potential of 0.935 V and a mass activity (MA) of ∼1.6 × 10 4 mA mg Cu − 1 without decay for 50k potential cycles, surpassing commercial Pt/C by over two orders of magnitude. When integrated into AFCs, the optimized catalyst (CPCu‐1) delivers a peak power density of ∼430 mW cm − 2 , approximately 60% higher than Pt/C, and exhibits a characteristic three‐stage durability governed by dynamic CuO x ‐CoO x interface reconstruction. These findings establish atomic CuO x interface engineering strategy for designing high‐performance, noble‐metal‐efficient ORR catalysts.
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Research context

OpenAlex topics: Electrocatalysts for Energy Conversion · Advancements in Solid Oxide Fuel Cells · Nanoporous metals and alloys

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Engineering and System Science National Tsing Hua University Hsinchu Taiwan

Department of Materials and Mineral Resources Engineering National Taipei University of Technology Taipei Taiwan

Institute of Materials Science and Engineering National Central University Taoyuan City Taiwan

Department of Materials and Optoelectronic National Sun Yat‐sen University Kaohsiung Taiwan

National Synchrotron Radiation Research Center Hsinchu Taiwan

Institute of Analytical and Environmental Science National Tsing Hua University Hsinchu Taiwan

Institute of Nuclear Engineering and Science National Tsing Hua University Hsinchu Taiwan

Department of Chemical Engineering Chung‐Yuan Christian University Taoyuan City Taiwan

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