journal article·2026-05-14Open access

Enhanced Stability in Zero‐Excess Li‐Metal Batteries via Prelithiated Carbon Nanofiber Interlayers

Sandro Schöner, Marius Ast, Vera Michaela Barysch, Rebecca Erkes, Jule Meier‐Merziger, Pengfei Cao, Joachim Mayer, Josef Granwehr, Fabian Jeschull, Hermann Tempel, Shicheng Yu, Rüdiger‐A. Eichel

Abstract

ABSTRACT Zero‐excess lithium metal batteries (ZELMBs), here referring to the absence of Li‐foil on the anode side rather than the strict absence of additional lithium inventory, are considered a promising approach to increase energy density, but their performance is often limited by dendritic lithium growth and low Coulombic efficiency (CE). Here, we explore a chemically prelithiated carbon nanofiber (CNF) interlayer as a lithiophilic host to mitigate these challenges. Advanced characterization techniques, including solid‐state NMR, Raman spectroscopy, and depth‐profiling XPS, suggest that the prelithiation process leads to the formation of an inorganic‐rich interphase containing LiOH, Li 2 O, and lithium‐containing organic species. This interphase is associated with reduced nucleation overpotential and more uniform lithium deposition, helping to suppress dendritic growth. Furthermore, prelithiation introduces additional lithium inventory into the CNF interlayer, a fraction of which may compensate for initial lithium loss during early cycling. As a result, CNF Prelith paired with LiFePO 4 cathodes demonstrates improved cycling stability, with CE exceeding 99.95% and good capacity retention at elevated C‐rates (up to 4 C). Notably, stable performance is achieved without extended formation protocols in full cell configurations. These findings indicate that prelithiated interlayers can be a useful strategy for stabilizing Li‐foil‐free lithium metal cells under limited‐lithium conditions.
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Research context

OpenAlex topics: Advanced Battery Materials and Technologies · Advancements in Battery Materials · Fiber-reinforced polymer composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Institute of Energy Technologies–Fundamental Electrochemistry (IET‐1) Forschungszentrum Jülich Jülich Germany

Institute of Physical Chemistry–Material and Processes of Electrochemical Energy Storage and Conversion RWTH Aachen University Aachen Germany

Institute for Applied Materials (IAM) Karlsruhe Institute of Technology (KIT) Eggenstein‐Leopoldshafen Germany

Institute of Technical and Macromolecular Chemistry RWTH Aachen University Aachen Germany

Ernst Ruska‐Centre for Microscopy and Spectroscopy with Electrons Forschungszentrum Jülich Jülich Germany

Central Facility for Electron Microscopy (GFE) RWTH Aachen University Aachen Germany

Faculty of Mechanical Engineering RWTH Aachen University Aachen Germany

Funding

Ministerium für Kultur und Wissenschaft des Landes Nordrhein-Westfalen

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