Preparation of Anti-Reduction Nano-Barium Titanate Powder via Hydroxyl Defect Regulation

As multilayer ceramic capacitors continue to evolve toward thinner dielectric layers and lower cost, the development of barium titanate powders combining nano-scale particle size with reduction resistance has become a critical industry demand. In this paper, BT-xOH nano-powders with different hydroxyl defect contents were prepared by the sol–gel–hydrothermal method through adjusting the concentration of the mineralizer KOH, and the regulation mechanism of hydroxyl defects on the reduction resistance of barium titanate ceramics was systematically investigated. The research shows that for BT-xOH ceramics sintered under a reducing atmosphere, hydroxyl defects are converted into oxygen vacancies, disrupting the long-range order of ferroelectric domains and associating with barium vacancies to form [VBa‘’-VO..] defect dipoles. These dipoles, in coordination with the increase in grain boundary density, enhance the charge carrier migration barrier and the suppression of oxygen vacancies and electronic conductivity by the grain boundary space charge layer, resulting in a resistivity on the order of 1011 Ω·cm under a reducing atmosphere. Meanwhile, oxygen vacancies generate a pinning effect at grain boundaries, achieving the effect of inhibiting grain growth. This study reveals the microscopic mechanism by which the reduction resistance is enhanced through the regulation of intrinsic hydroxyl defects in the powder, providing a new technical pathway for dielectric materials used in high-performance base metal electrode MLCCs.