Polymer/metal interpenetrating phase composites prepared via γ‐ray initiated in‐situ emulsion polymerization

Abstract The poly(methylmethacrylate)/metal and poly(butylacrylate‐co‐styrene)/metal interpenetrating phase composites (IPCs) were prepared via γ‐ray irradiation in‐situ bulk and emulsion polymerization, respectively. The monomers were first introduced into open‐cell aluminum foam and aluminum alloy foam and were in‐situ polymerized by γ‐ray irradiation at room temperature. The characterization and compressive test results showed that this method expands the variety of the polymer component resulting in a useful range of physical properties of the IPCs, such as density and porosity. The PMMA/metal IPC has a high polymer filling ratio, modulus and exhibits a similar compressive behavior to that of PMMA. On the other hand, the P(BA‐co‐St)/metal IPC has a relatively low polymer filling ratio and its compressive behavior is similar to that of metal foam matrix, but it has wider plastic plateau than the component metal foams, like the case of metal foam filled with rubber. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers