Tensile behavior of clay‐filled polyester composites

Abstract In this study, the tensile behavior of clay‐filled unsaturated orthophthalic polyester composites was evaluated. Specifically, ultimate strength, yield strength, fracture strain, and Young's modulus of two composites with small but varying fractions of clay particulates were determined. Several predictive approaches were considered for correlation with experimental values. Only the Young's modulus of the composites could be predicted satisfactorily. The irregular shape and size distribution of clay particulates seriously complicate attempts to analytically model the mechanical behavior of filled composites. Microcracking response of the composites was evaluated using an acoustic emission (AE) technique. The addition of clay is shown to embrittle the composites and is confirmed by the AE count rate and amplitude distribution data. Scanning electron microscopy of the fracture surface shows evidence of flaw initiated fracture. This study provides an insight into the influence of clay particulates in altering the properties of a polyester matrix.