Simultaneous interpenetrating networks for tough matrix composites

Abstract Graphite fiber reinforced epoxy composites normally exhibit low impact strength, poor delamination resistance, and low damage tolerance. Because delamination is a matrix‐dominated failure mode, tougher matrix resins may be utilized to reduce or eliminate the adverse effects of delamination on the structural integrity of fiber composites. The effects of modifying epoxy network morphology by introducing polyurethane in the form of an interpentrating network were studied. The compatibility, toughness, and tensile properties of the matrix as well as the properties of the resultant laminates were evaluated. One of the conclusions arising was that the interpenetrating network morphology results in superior resin and composites toughness with increasing polyurethane content. However, the benefits of increased resin toughness did not necessarily translate into proportionally increased composite owing to the geomertical limitations placed on the plastic deformation zones in laminates.