Nylon 6/palygorskite nanocomposites: The influence of clay surface modification and processing parameters on the clay dispersion, mechanical, thermal, and rheological properties

Abstract The influence of surface modification and some processing parameters on the palygorskite (Pal) dispersion and the mechanical, thermal and rheological properties of the resulting Nylon 6 nanocomposites was investigated. Natural Pal was surface modified with hexadecyl tributyl phosphonium and 3‐aminopropyl trimethoxysilane to produce organoclays with different surface energy values. Nylon 6/Pal nanocomposites were produced by twin screw extrusion and then injection molded, Pal loading was 2 wt. % in all the cases. A screw configuration was designed to impose different level of shear stresses to the nanocomposites during processing, and nanocomposites were extruded at two different screw speeds. Scanning electron microscopy (SEM) and transmission electron microscopy (TEM) observations indicated that Pal was dispersed differently depending mainly on the degree of shear stress and surface modification of Pal. The best tensile mechanical properties were achieved with Pal exhibiting the lowest surface energy value dispersed with the screw having high shear configuration. The fatigue life of nylon 6 improved with addition of Pal. The experimental results give some guidelines for producing Nylon 6/Pal nanocomposites with improved properties.