Mechanical behavior of carbon/glass polypropylene hybrid composites

Abstract This research investigates the influence of graphene and some additives on the mechanical behavior of polypropylene (PP). Anhydride maleic coupling agent (MAPP), graphene nanoplatelets (GNPs), and glass fiber (GF) were incorporated into the polymer matrix. The incorporation of MAPP and/or GNP significantly improved the affinity between the PP matrix and fibers while altering the surface morphology. More than 60% of the fibers showed a dimension lower than 0.5 mm. The tensile strength increased from 27.45 to 41 MPa for the neat PP compared to one of the composites. The strength modulus varied from 0.5 to 0.9 GPa. Mechanical tests showed that the addition of MAPP improved the tensile toughness (from 27.45 to 41 N mm mm⁻²) by 49%, while the GF increased tensile strength, albeit reducing elongation at break. The dynamic mechanical thermal analysis uncovered distinct behavioral variations among fiber‐reinforced samples, particularly in modulus peak differences. In rheological assessment, the presence of GF notably increased viscosity within certain shear rate ranges (at 100 [1/s], the viscosity goes from 200 to 300 Pa s to neat PP for some composites). This research highlights how chosen additives can influence a PP homopolymer's properties, offering useful insights for practical material processing and design. Highlights MAPP and GNP can increase PP and glass fiber interfacial bonding. Glass fiber raises tensile strength and decreases elongation. Sample with just GNP has a rougher surface, implying better energy dissipation. Glass fiber raises viscosity in the observed shear rate ranges. DMA demonstrates that MAPP and GNP have an influence on energy dissipation.