Numerical simulation of thickness variation effect on resin transfer molding process

Abstract In this work, a computer model has been developed to investigate the effect of reinforcement thickness variation and edge effect on infiltration and mold filling in resin transfer molding (RTM) process. The developed code is able to predict the flow front location of the resin, the pressure, and the temperature distribution at each time step in a mold with complex geometries. It can also optimize the positioning of injection ports and vents. The filling stage is simulated in a full two‐dimensional space by using control volume/finite element method CV/FEM and based upon an appropriate filling algorithm. Results show that the injection time as well as flow front progression depends on the edge effect, the variation of reinforcement thickness, and the position of injection ports; this highlights that the inclusion of these effects in RTM simulation is of definite need for the better prediction and optimization of the process parameters. The validity of our developed model is evaluated in comparison with analytical solutions for simple geometries, and excellent agreements are observed. POLYM. COMPOS., 2012. © 2011 Society of Plastics Engineers