Elastomeric composites based on ethylene–propylene–diene monomer rubber and conducting polymer‐modified carbon black

Abstract Thermally stable elastomeric composites based on ethylene–propylene–diene monomer (EPDM) and conducting polymer‐modified carbon black (CPMCB) additives were produced by casting and crosslinked by compression molding. CPMCB represent a novel thermally stable conductive compound made via “in situ” deposition of intrinsically conducting polymers (ICP) such as polyaniline or polypyrrole on carbon black particles. Thermogravimetric analysis showed that the composites are thermally stable with no appreciable degradation at ca. 300°C. Incorporating CPMCB has been found to be advantageous to the processing of composites, as the presence of ICP lead to a better distribution of the filler within the rubber matrix, as confirmed by morphological analysis. These materials have a percolation threshold range of 5–10 phr depending on the formulation and electrical dc conductivity values in the range of 1 × 10⁻³ to 1 × 10⁻² S cm⁻¹ above the percolation threshold. A less pronounced reinforcing effect was observed in composites produced with ICP‐modified additives in relation to those produced only with carbon black. The results obtained in this study show the feasibility of this method for producing stable, electrically conducting composites with elastomeric characteristics. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers