The application of fracture mechanics to short fiber composites

Abstract The fracture performances of three short glass fiber‐reinforced polymer composite systems, PET with 30 wt% glass, nylon 6/6 with 33% glass fibers, and a nylon 6 and 6/6 copolymer with 33% glass, have been characterized using both standard mechanical characterization and fracture mechanics. These results have been compared to fracture tests of an experimental chair base. None of the characterizing techniques was successful in predicting the chair base fracture performances of the materials when the tests were conducted on standard 3‐mm‐thick test specimens. When larger specimens with comparable morphologies to the chair base were tested, the fracture mechanics tests compared favorably to the chair base fracture tests while the tensile test results were inconsistent in their predictive ability. The findings emphasize the importance of testing laboratory specimens that are similar in morphology to the final part and suggest that fracture mechanics methodologies can be used in materials selection of glass reinforced systems for structural applications. However, for quantitative design, it is necessary to address issues regarding the nature of the inherent flaw in the finished parts.