Flame retardancy and toughening of high impact polystyrene

Abstract Flame retardant high impact polystyrene (HIPS) was prepared by melt blending HIPS, nano‐modified aluminum trihydrate (nano‐CG‐ATH), red phosphorus masterbatch (RPM), and modified polyphenylene oxide (MPPO). Styrene‐butadiene‐styrene (SBS) was used as a toughener in this research. The effects of nano‐CG‐ATH, RPM, MPPO, and SBS on properties of HIPS composites were studied by combustion test, mechanical tests, and thermogravimetric analysis. The morphologies of fracture surfaces and char layers were characterized through scanning electron microscopy (SEM). The HIPS/nano‐CG‐ATH/RPM/MPPO (60/6/9/25) composite and its combustion residues at various temperatures were characterized by Fourier transform infrared (FTIR) spectra analysis. The results showed that the UL‐94 rating of the HIPS/nano‐CG‐ATH/RPM/MPPO (60/6/9/25) composite reached V‐0 and its char layer after flame test was integrated, but its impact strength was low. Addition of SBS improved its impact property and did not influence its thermal and flame retardant properties but lowered its tensile strength and flexural modulus to some extent. The FTIR spectra confirmed that the POC group was present in the charred substance. POLYM. COMPOS., 28:551–559, 2007. © 2007 Society of Plastics Engineers