Fabrication and electrical properties of CNT/PP conductive composites with low percolation threshold by solid state alloying

Abstract The carbon nanotube/polypropylene conductive composites with a percolation threshold as low as 0.25 wt% were fabricated by solid state alloying. This solid state alloying method uses the super‐high speed mechanical shearing (at 10,000 rpm) to process the entangled catalytically grown carbon nanotubes (CNTs) and the polymer matrix in solid state. The electrical properties of the nanocomposites and the structure and distribution of CNTs were investigated. The results indicated that via the shear‐intensive process, CNTs were truncated and dispersed effectively, and their length could be controlled properly to fully exert the advantage of high aspect ratios (length‐to‐diameter ratios). At the same time, a linear structure conductive network which may considerably lower the percolation threshold was also formed by this method. Moreover, the CNTs could be further dispersed under the action of thermo energy provided by increasing the processing temperature. The super‐high speed solid state alloying method is a favorable approach for the production of low percolation threshold conductive composites of CNTs filled high viscosity resins. POLYM. COMPOS., 2010. © 2009 Society of Plastics Engineers