Effect of hybrid fillers of Mg–Al layered double hydroxide and nanoclay on the mechanical behavior and formability of glass laminate AA5052‐reinforced epoxy composites

Abstract This research work investigates the influence of hybrid particulate fillers, Mg–Al layered double hydroxide (LDH), and nanoclay (NC), on the mechanical properties and formability of glass laminate AA5052 epoxy composites (GLARE). The composite laminates were prepared by varying the weight percentage (i.e., 3, 4, and 5 wt%) of the hybrid fillers in the epoxy resin. The conventional hand layup technique was utilized for the fabrication of the laminates. The tensile test samples were prepared in different orientations with respect to the rolling direction (i.e., 0°, 45°, and 90°) to address their anisotropic nature. The flexural, impact, lap shear, and formability tests were conducted as per ASTM and IS standards. The Erichsen cupping test was performed to study the formability of the composite laminates. For each test, the results were compared with that of the laminates containing individual LDH filler, NC filler, and no filler material. The results showed that the composite laminate with 5 wt% of LDH + NC hybrid filler exhibited enhanced tensile properties, impact energy, and lap shear strength while the laminate of 4 wt% LDH + NC filler possessed better flexural properties. The formability of the composite laminates with hybrid LDH + NC fillers was observed to be lower than that of the laminates with individual filler materials and laminate without any filler. The variation observed in the test results was justified by investigating the failure mechanism of the composite laminates using a scanning electron microscope.