The influence of cooling rate on the fracture properties of a glass reiforced/nylon fiber‐metal laminate

Abstract The effect of varying cooling rate on the microstructure and resulting mechanical properties of a novel fiber‐metal laminate (FML) based on a glass fiber‐reinforced nylon composite has been investigated. Polished thin sections removed from plain glass fiber/nylon composites and their corresponding fiber‐metal laminates indicated that the prevailing microstructure was strongly dependent on the rate of cooling from the melt. Mode I and Mode II interlaminar fracture tests on the plain glass fiber reinforced nylon laminates indicated that the values of G_Ic and G_IIc averaged approximately 1100 J/m² and 3700 J/m² respectively at all cooling rates. The degree of adhesion between the aluminum alloy and composite substrates was investigated using the single cantilever beam geometry. Here, the measured values of G_c were similar in magnitude to the Mode I interlaminar fracture energy of the composite, tending to increase slightly with increasing cooling rate. The tensile and flexural fracture properties of the plain composites and the fiber metal laminates were found to increase by between 10% and 20% as the cooling rate was increased by two orders of magnitude. This effect was attributed to over‐aging of the aluminum alloy plies at elevated temperature during cooling. Finally, fiber metal laminates based on glass fiber/nylon composites were shown to exhibit an excellent resistance to low velocity impact loading. Damage, in the form of delamination, fiber fracture, matrix cracking in the composite plies, and plastic deformation and fracture in the aluminum layer, was observed under localized impact loading. Here, the fast‐cooled fiber metal laminates offered superior post‐impact mechanical properties at low and intermediate impact energies, yet very similar results under high impact energies.