Morphology and mechanical properties of polypropylene‐POSS hybrid nanocomposites obtained by reactive blending

The polypropylene‐polyhedral oligomeric silsesquioxane (PP‐POSS) organic–inorganic hybrids were obtained and studied. The hybrids were prepared by grafting of POSS on PP chains during a reactive melt‐blending of polypropylene (iPP), maleic anhydride functionalized PP (PP‐g‐MA), and amine‐functionalized POSS (aminopropylheptaisobutyl‐POSS, ambPOSS, aminopropylheptaisooctyl‐POSS, amoPOSS, or aminoethylaminopropylheptaisobutyl‐POSS, am2bPOSS), taking advantage of the high efficiency of amino‐anhydride reaction in the molten state. The structure, morphology, and physical properties of the obtained hybrids and blends were studied by means of wide‐ and small‐angle X‐ray scattering, dynamic scanning calorimetry, scanning electron microscopy, dynamic mechanical thermal analysis, as well as tensile and impact experiments. The influence of POSS chemical structure and grafting degree on the morphological characteristics and mechanical properties was investigated. It was found that grafting of POSS cages on PP chains leads to the POSS dispersion on the molecular level. On contrary, when POSS was mixed with plain iPP any grafting of POSS on iPP chains was impossible, which resulted in phase‐separated blend with crystallites of POSS dispersed in iPP matrix. The mechanical tests revealed that modification of polypropylene by grafting with POSS molecules does not affect significantly its mechanical properties, both static and dynamic, except ultimate strain, which is markedly lower in hybrids and their blends than in plain iPP. Also the impact properties of PP were practically not improved by modification with POSS. POLYM. COMPOS., 34:929–941, 2013. © 2013 Society of Plastics Engineers